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Home >> Porsche >> 2008 >> Boxster Base, Standard >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 53 - Body Rear - 987 - BOXSTER & CAYMAN >> WM 534855 Replacing Rear Side Member (All Models) >> Removing Rear Side Member >> Removing Rear Side Member

Removing Rear Side Member

  1. Determining the cut
    1. 1.1. Determine the position of the cut in area -A-  at dimension -X= approx. 200 mm-  . Mark the cut.
    Fig 1: Identifying Rear Side Member Dimension
    G09589249Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Cutting through outer rear side member
    1. 2.1. Cut through the outer rear side member in area -A-  .
    Fig 2: Cutting Rear Side Member
    G09589250Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Milling off spotwelds
    1. 3.1. Mill off spotwelds in areas -A, B, C-  using a spotweld cutter.
    Fig 3: Identifying Spotwelds Area (A, B And C)
    G09589251Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Milling off spotwelds
    1. 4.1. Mill off spotwelds in areas -A-  and -B-  using a spotweld cutter.
    Fig 4: Identifying Spotwelds Area (A And B)
    G09589252Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Milling off spotwelds
    1. 5.1. Mill off spotwelds in areas -A-  and -B-  using a spotweld cutter.
    Fig 5: Identifying Spotwelds Area (A And B)
    G09589253Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Milling off spotweld
    1. 6.1. Mill off spotweld in area -A-  using a spotweld cutter.
    Fig 6: Identifying Spotwelds Area (A)
    G09589254Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Milling off spotwelds
    1. 7.1. Mill off spotwelds in areas -A, B, C, D-  using a spotweld cutter.
    2. 7.2. Mill off spotweld in area -E-  using a spotweld cutter (2 plate thicknesses).
    Fig 7: Identifying Spotwelds Area (A, B, C, D And E)
    G09589255Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  8. Milling off spotwelds
    1. 8.1. Mill off spotwelds in areas -A, B, C-  using a spotweld cutter.
    Fig 8: Identifying Spotwelds Area (A, B And C)
    G09589256Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  9. Milling off spotweld
    1. 9.1. Mill off spotweld in area -A-  using a spotweld cutter.
    Fig 9: Identifying Spotwelds Area (A)
    G09589257Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  10. Separating welded joints
    1. 10.1. Separate inert-gas welded seam in area -A-  using a parting grinder.
    2. 10.2. Separate spotwelds in area -B-  using a parting grinder.
    Fig 10: Separating Welded Joints
    G09589258Courtesy of PORSCHE CARS NORTH AMERICA, INC.