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Home >> Porsche >> 2008 >> Boxster Base, Automatic >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 51 - Body Center, Roof, Frame - 987-BOXSTER & CAYMAN >> WM 510855 Replacing Roof Reinforcement (CAYMAN, CAYMAN S, CAYMAN Black Edition, CAYMAN S "PORSCHE Design Edition 1", CAYMAN S Sport, CAYMAN S Black Edition, CAYMAN R) >> Removing Roof Reinforcement

Removing Roof Reinforcement

Fig 1: Roof Reinforcement Component Location
G09588568Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Remove hinge pillar reinforcement. → Removing Hinge Pillar Reinforcement 
  2. Remove side section reinforcement. → 530655 REPLACING SIDE SECTION REINFORCEMENT
  3. Separating inert-gas welded seams
    1. 3.1. Separate welded seams applied using inert gas in areas -A, B, C, D, E-  using a parting grinder.
    Fig 2: Identifying Inert-Gas Welded Seams Area (A, B, C And D)
    G09588569Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Separating spotwelds
    1. 4.1. Separate spotwelds in area -A-  from the inside using a parting grinder.
    Fig 3: Identifying Milling Off Spotwelds Areas (A)
    G09588570Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Milling off spotwelds
    1. 5.1. Mill off spotwelds in area -A-  from the outside using a spotweld cutter.
    Fig 4: Identifying Milling Off Spotwelds Areas (A)
    G09588571Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Milling off spotwelds
    1. 6.1. Mill off spotwelds in areas -A-  and -B-  from the inside using a spotweld cutter.
    Fig 5: Identifying Milling Off Spotwelds Areas (A And B)
    G09588572Courtesy of PORSCHE CARS NORTH AMERICA, INC.