LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2007 >> Boxster S, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 37 (40 - Front Wheel Suspension, Drive Shafts -- 987-BOXSTER-CAYMAN) >> WM 400919 Removing And Installing Front-Axle Cross Member (All Models) >> Removing And Installing Front-Axle Cross Member >> Removing

Removing And Installing Front-Axle Cross Member: Removing

WARNING: This page does not describe the selected car, but rather 10 other vehicles, including the 2012 Porsche Cayman, 2012 Porsche Boxster, 2011 Porsche Cayman, 2011 Porsche Boxster, and 2010 Porsche Cayman. However, it is still accessible from the selected car via links, so may be relevant.
  1. Pull connector -A-  from sensor for HBA and loosen threaded joint -B-  on control lever.
    Fig 1: Locating HBA Sensor
    G09587486Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Loosen support for coolant pipes (screwed on 4x) and press together the support for coolant pipes in the centre -arrows  and unclip.
    Fig 2: Supporting For Coolant Pipes
    G09587487Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Loosen anti-roll-bar mount -arrows-  and allow anti-roll bar to hang.
    Fig 3: Locating Front Anti-Roll-Bar Mounting Bolts
    G09587488Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Loosen trailing arm on front-axle cross member -arrow -  and pull out of the mount.
    Fig 4: Locating Trailing Arm Mounting Bolts For Axle Cross Member
    G09587489Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Remove screw -arrow-  from universal joint (steering column). Carefully push steering column upward until the universal joint loosens from the steering gear.
    Fig 5: Locating Universal Joint Bolts
    G09587490Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Remove the steering mount (2 M10 screws on front-axle cross member).
  7. Remove diagonal braces (2 screws -1 + 2-  and 2 M12 nuts on front-axle cross member).

    Remove protective plate (cover under tank). To do so, loosen the screw from the right and left tank restraining strap.

    Remove the mounts -3 to 10-  and carefully lower the front-axle cross member (two workers required!).

    Fig 6: Locating Front-Axle Cross Member With Diagonal Brace To Body
    G09587491Courtesy of PORSCHE CARS NORTH AMERICA, INC.