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Home >> Porsche >> 2007 >> Boxster S, Automatic >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 53 - Body Rear - BOXSTER & CAYMAN >> 53 48 55 Replacing Rear Side Member - As Of My 2005 (All Models) >> Removing Rear Side Member >> Removing retaining bracket for support tube

Removing retaining bracket for support tube

Installation Location: 

Fig 1: Rear Side Member Component Location
G00462206Courtesy of PORSCHE OF NORTH AMERICA, INC.

1. Remove inner rear wheel housing. → 536855 Replacing rear wheel housing - section on "Removing" [987120 987121] → 536855 21 Replacing rear wheel housing - section on "Removing" [987310 987311 987320 987321] 

2. Remove rear luggage compartment floor panel. → 532455 Replacing rear luggage compartment floor panel - section on "Removing" 

CAUTION: Cut on retaining bracket for support tube 

→ The cut on the retaining bracket for the support tube can only be at the marked area A. 

→ Position the cut between the openings (holes).

→ The cut must not obstruct the openings (holes).

Fig 2: Determining the cut
GP00011697Courtesy of PORSCHE OF NORTH AMERICA, INC.

3. Determining the cut

3.1. Determine the position of the cut in area -A-  between the openings (holes). Mark the cut. See Fig 2.

Fig 3: Cutting through retaining bracket for support tube
GP00011698Courtesy of PORSCHE OF NORTH AMERICA, INC.

4. Cutting through retaining bracket for support tube

4.1. Cut through retaining bracket for support tube in area -A-  . See Fig 3.

Fig 4: Milling off spotwelds
GP00011699Courtesy of PORSCHE OF NORTH AMERICA, INC.

5. Milling off spotwelds

5.1. Mill off spotwelds in area -A-  using a spotweld cutter. See Fig 4.

Fig 5: Separating welded joints
GP00011700Courtesy of PORSCHE OF NORTH AMERICA, INC.

6. Separating welded joints

6.1. Separate spotwelds in area -A-  using a parting grinder. See Fig 5.

6.2. Separate inert-gas welded seams in area -B-  using a parting grinder. See Fig 5.