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Home >> Porsche >> 2007 >> Boxster Base, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 6 (69 Occupant Protection/Personal Protection -- 987-BOXSTER-CAYMAN) >> WM 695819 Removing And Installing Driver's Airbag Unit (All Models) >> Removing Driver's Airbag Unit

Removing Driver's Airbag Unit

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Fig 1: Overview Of Driver's Airbag Unit
G09591534Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Information 

With the double-clutch transmission steering wheel version, the unlocking tool -1-  (Torx with handle or screwdriver) must also be guided by hand while unlocking it.

If the unlocking tool -1-  is not "guided", the locking spring -2-  can tilt sideways in the steering wheel.

If the locking spring -2-  is tilted, it will not be possible to release the retaining bar -3-  .

If the retaining bar cannot be released, the driver's airbag unit must be pressed into the steering wheel again several times using jerking movements and then released again.

Fig 2: Identifying Retaining Bar For Airbag
G09591535Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Turn steering wheel 90° and stick a T30 (Torx with handle) or medium-size screwdriver through the opening of the steering wheel.
    Fig 3: Releasing Driver's Airbag Unit
    G09591536Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    WARNING: Incorrect handling of airbag units
    • Triggering of airbag unit
    • System faults can occur

    → Switch off ignition and remove ignition key or remote control (hand-held transmitter).

    → A voltage supply (e.g. battery charger) must not be connected to the external power supply/jump-lead starting terminals.

    → Disconnect the battery and insulate the ground strap so that all contact with a ground carrier is avoided.

    → Wait 1 minute after disconnecting the battery.

    → Only detach connector on the triggering unit after the waiting time has elapsed.

    → Make sure that no foreign objects are located in front of the airbag unit during installation.

    → Replace damaged parts during removal.

    → Always position airbag units so that the blow-out opening is facing upwards, e.g. crest on driver's airbag.

    → Do not position anything on the airbag units.

    → If removed for an extended period, the airbag units must be stored in a safe place.

    → Airbag units must not come into contact with grease, oil, detergents, liquids, or similar substances.

    → Do not expose airbag units to temperatures above 90°.

    → Do not remove the short-circuit spring on the plug-in contacts.

    → Ignition and preparations may only be carried out by skilled staff, supervised by a second responsible person.

    → Before disposal, the airbag unit must be rendered harmless by electrical ignition performed in accordance with all precautionary measures, thereby preventing it from being used incorrectly.

    WARNING: Incorrect handling of airbag units
    • Triggering of airbag unit
    • System faults can occur

    → Switch off ignition and remove ignition key or remote control (hand-held transmitter).

    → A voltage supply (e.g. battery charger) must not be connected to the external power supply/jump-lead starting terminals.

    → Disconnect the battery and insulate the ground strap so that all contact with a ground carrier is avoided.

    → Wait 1 minute after disconnecting the battery.

    → Only detach connector on the triggering unit after the waiting time has elapsed.

    → Make sure that no foreign objects are located in front of the airbag unit during installation.

    → Replace damaged parts during removal.

    → Always position airbag units so that the blow-out opening is facing upwards, e.g. crest on driver's airbag.

    → Do not position anything on the airbag units.

    → If removed for an extended period, the airbag units must be stored in a safe place.

    → Airbag units must not come into contact with grease, oil, detergents, liquids, or similar substances.

    → Do not expose airbag units to temperatures above 90°.

    → Do not remove the short-circuit spring on the plug-in contacts.

    → Ignition and preparations may only be carried out by skilled staff, supervised by a second responsible person.

    → Before disposal, the airbag unit must be rendered harmless by electrical ignition performed in accordance with all precautionary measures, thereby preventing it from being used incorrectly.

    WARNING: Incorrect handling of airbag units
    • Triggering of airbag unit
    • System faults can occur

    → Switch off ignition and remove ignition key or remote control (hand-held transmitter).

    → A voltage supply (e.g. battery charger) must not be connected to the external power supply/jump-lead starting terminals.

    → Disconnect the battery and insulate the ground strap so that all contact with a ground carrier is avoided.

    → Wait 1 minute after disconnecting the battery.

    → Only detach connector on the triggering unit after the waiting time has elapsed.

    → Make sure that no foreign objects are located in front of the airbag unit during installation.

    → Replace damaged parts during removal.

    → Always position airbag units so that the blow-out opening is facing upwards, e.g. crest on driver's airbag.

    → Do not position anything on the airbag units.

    → If removed for an extended period, the airbag units must be stored in a safe place.

    → Airbag units must not come into contact with grease, oil, detergents, liquids, or similar substances.

    → Do not expose airbag units to temperatures above 90°.

    → Do not remove the short-circuit spring on the plug-in contacts.

    → Ignition and preparations may only be carried out by skilled staff, supervised by a second responsible person.

    → Before disposal, the airbag unit must be rendered harmless by electrical ignition performed in accordance with all precautionary measures, thereby preventing it from being used incorrectly.

    Incorrect triggering of airbag module.

  2. Use the screwdriver or T30 to compress the locking clip and pull the airbag unit from the steering wheel with the fingers.

    Locking clip compressed -A- 

    Locking clip relieved -B- 

    Fig 4: Locking Clip
    G09591537Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Unlock electric connector -2-  on steering wheel -A-  and remove.
    Fig 5: Removing Connector For Airbag Wiring Harness
    G09591538Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Removing airbag lead: 

  4. Unlock electric connectors -1, 2-  with a screwdriver and unplug.
  5. Unplug electric connector -3-  .
  6. Fig 6: Removing Airbag Lead
    G09591539Courtesy of PORSCHE CARS NORTH AMERICA, INC.