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Home >> Porsche >> 2006 >> Cayman Standard >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 51 - Body Center, Roof, Frame- BOXSTER & CAYMAN >> 51 87 41 Repairing Threaded Bushings For Seat Cross Member - As Of My 2005 (All Models) >> Installing The Threaded Bushing >> Installing Repair Threaded Bushing For Seat Cross Member

Installing Repair Threaded Bushing For Seat Cross Member

Installation Location: 

Fig 1: Installation position of threaded bushing for seat cross member
GP00011535Courtesy of PORSCHE OF NORTH AMERICA, INC.

- Pickup point for seat mounting

WARNING: Danger of material damage and personal injury when repairing threads! 
  • Danger of material damage and personal injury! 

→ Thread repairs must only be performed using the Time-Sert thread repair kit

NOTE: The repair bushing must be installed recessed. To mill in the respective shoulder, the tool with the designation Spot facer for Time-Sert thread repair kit NR.122-2  for M8, M10, M12 or M14 must be used. The tool provided with the complete set supplied must not be used in this case!
While pressing in the base thread, a noticeably larger amount of force is required on the screw-in tool to form the internal thread. Pressing is finished when the screw-in tool can be turned further more easily.

1. Drilling out thread

Fig 2: Drilling out thread
GP00011569Courtesy of PORSCHE OF NORTH AMERICA, INC.

Select kit M10. Drill out old thread with drill contained in kit M10 as far as the base of the thread.

2. Milling in shoulder

Fig 3: Milling in shoulder
GP00011570Courtesy of PORSCHE OF NORTH AMERICA, INC.

Select kit M10. Mill out bore hole with spot facer up to dimension , see Table classification for seat cross member repairs . Milling in can only be performed using the tool Spot facer for Time-Sert thread repair kit NR.122-2 . For milling, use an electronically controlled power drill set to a speed of approx. 250 1 /min .

3. Cutting thread

Fig 4: Cutting thread
GP00011571Courtesy of PORSCHE OF NORTH AMERICA, INC.

Cut thread using a cutting tool up to dimension into the chassis bushing, see Table classification for seat cross member repairs . Clean the thread on the chassis bushing (blow it out).

4. Positioning threaded bushing on the screw-in tool

Clean the thread on the bushing and screw-in tool.

Oil the screw-in tool .

Fig 5: Positioning threaded bushing on the screw-in tool
GP00011572Courtesy of PORSCHE OF NORTH AMERICA, INC.

Screw the threaded bushing onto the screw-in tool by hand.

5. Screwing in threaded bushing

Fig 6: Screwing in threaded bushing
GP00011573Courtesy of PORSCHE OF NORTH AMERICA, INC.

Completely screw in threaded bushing (note bushing length classification) with the screw-in tool .

6. Pressing threaded bushing

Fig 7: Pressing threaded bushing
GP00011574Courtesy of PORSCHE OF NORTH AMERICA, INC.

Form and press threaded bushing by turning further with the screw-in tool in the base thread.

7. Unscrewing the screw-in tool

Unscrew screw-in tool from the threaded bushing .