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Home >> Porsche >> 2006 >> Cayman Standard >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 51 - Body Center, Roof, Frame- BOXSTER & CAYMAN >> 51 49 55 Replacing Lower Side Member Reinforcement (Support Tube) - As Of My 2005 (All Models) >> Removing Lower Side Member Reinforcement

Removing Lower Side Member Reinforcement

Installation Location: 

Fig 1: Lower Side Member Reinforcement Component Location
G00462381Courtesy of PORSCHE OF NORTH AMERICA, INC.

1. Remove hinge pillar reinforcement. → 516255 Replacing hinge pillar reinforcement - section on "Removing" [987120 987121] 

2. Remove center side member. Manufacturer does not provide specific instructions.

CAUTION: Cut on retaining bracket for support tube 

→ The cut on the retaining bracket for the support tube can only be at the marked area A. 

→ Position the cut between the openings (holes).

→ The cut must not obstruct the openings (holes).

Fig 2: Determining the cut
GP00011475Courtesy of PORSCHE OF NORTH AMERICA, INC.

3. Determining the cut

3.1. Determine the position of the cut -A-  between the openings (holes). Mark the cut. See Fig 2.

Fig 3: Cutting through retaining bracket for support tube
GP00011476Courtesy of PORSCHE OF NORTH AMERICA, INC.

4. Cutting through retaining bracket for support tube

4.1. Cut through retaining bracket for support tube in area -A-  . See Fig 3.

Fig 4: Separating inert-gas welded seams
GP00011477Courtesy of PORSCHE OF NORTH AMERICA, INC.

5. Separating inert-gas welded seams

5.1. Separate inert-gas welded seams in areas -A-  and -B -  using a parting grinder. See Fig 4.

Fig 5: Cutting the spotwelds
GP00011478Courtesy of PORSCHE OF NORTH AMERICA, INC.

6. Cutting the spotwelds

6.1. Mill off spotwelds in areas -A-  and -B-  using a spotweld cutter. See Fig 5.

Fig 6: Separating spotwelds
GP00011479Courtesy of PORSCHE OF NORTH AMERICA, INC.

7. Separating spotwelds

7.1. Separate spotwelds in areas -A-  and -B-  using a parting grinder. See Fig 6.