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Home >> Porsche >> 2006 >> Cayman Standard >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 51 - Body Center, Roof, Frame- BOXSTER & CAYMAN >> 51 08 55 Replacing Roof Reinforcement - As Of My 2006 (CAYMAN S, CAYMAN S RHD) >> Removing Roof Reinforcement

Removing Roof Reinforcement

Installation Location: 

Fig 1: Roof Reinforcement Component Location
GP00011226Courtesy of PORSCHE OF NORTH AMERICA, INC.

1. Remove hinge pillar reinforcement. → 516255 Replacing hinge pillar reinforcement - section on "Removing" 

2. Remove side section reinforcement. Refer to 53 06 55 Replacing side section reinforcement - as of MY 2006 (Cayman S, Cayman S RHD) .

Fig 2: Separating inert-gas welded seams
GP00011227Courtesy of PORSCHE OF NORTH AMERICA, INC.

3. Separating inert-gas welded seams

3.1. Separate welded seams applied using inert gas in areas -A, B, C, D, E-  using a parting grinder. See Fig 2.

Fig 3: Milling off spotwelds
GP00011228Courtesy of PORSCHE OF NORTH AMERICA, INC.

4. Separating spotwelds

4.1. Separate spotwelds in area -A-  from the inside using a parting grinder. See Fig 3.

Fig 4: Milling off spotwelds
GP00011229Courtesy of PORSCHE OF NORTH AMERICA, INC.

5. Milling off spotwelds

5.1. Mill off spotwelds in area -A-  from the outside using a spotweld cutter. See Fig 4.

Fig 5: Milling off spotwelds
GP00011230Courtesy of PORSCHE OF NORTH AMERICA, INC.

6. Milling off spotwelds

6.1. Mill off spotwelds in areas -A-  and -B-  from the inside using a spotweld cutter. See Fig 5.