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Home >> Porsche >> 2006 >> Cayman Standard >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 50 - Body Front- BOXSTER & CAYMAN >> 50 In Processing Structural Body Adhesive - As Of My 2005 (All Models) >> Handling Processing Devices >> Processing nozzle

Processing nozzle

CAUTION:

→ Observe the safety instructions of the individual adhesive set components.

NOTE:
  • Observe the relevant job descriptions for body repairs! 
Fig 1: Releasing holder
GP00011060Courtesy of PORSCHE OF NORTH AMERICA, INC.

1. Open holder.

1.1. Release holder -arrow-  and fold up. See Fig 1.

Fig 2: Pressing sliding lock
GP00011061Courtesy of PORSCHE OF NORTH AMERICA, INC.

2. Press sliding lock upwards

2.1. Press sliding lock upwards in direction of arrow -arrow-  . See Fig 2.

3. Insert piston rod.

3.1. Hold sliding lock pressed and insert piston rod -B1-  completely into the gun grip -B1-  . See Fig 3.

Fig 3: Inserting piston rod
GP00011062Courtesy of PORSCHE OF NORTH AMERICA, INC.
Fig 4: Inserting cartridge
GP00011063Courtesy of PORSCHE OF NORTH AMERICA, INC.

4. Insert mixing cartridge.

4.1. Insert double cartridge -C1-  into the gun -B-  from above. Insert the cartridge until the muzzle of the gun engages in the groove of the cartridge. See Fig 4.

5. Engage holder.

5.1. Swivel holder downward and engage on handle of gun.

Fig 5: Engaging holder
GP00011064Courtesy of PORSCHE OF NORTH AMERICA, INC.
Fig 6: Opening cartridge
GP00011065Courtesy of PORSCHE OF NORTH AMERICA, INC.

6. Open cartridge.

6.1. Turn screw cap 90 ° counter-clockwise and remove.

7. Squeeze adhesive to the front.

7.1. By activating the valve of the gun grip, allow the piston rod to move out slowly until both components emerge equally.

7.2. Wipe off any adhesive that emerges.

Fig 7: Fitting processing nozzle
GP00011066Courtesy of PORSCHE OF NORTH AMERICA, INC.

8. Fit processing nozzle.

8.1. Before fitting the processing nozzle, ensure that the muzzle -A-  and the mixing channels are aligned on one level, if necessary turn the bayonet locking mechanism on the processing nozzle through 90°. See Fig 7.

8.2. Position processing nozzle -C2-  and turn clockwise 90°. See Fig 7.

9. Mix adhesive components.

9.1. By activating the valve of the gun grip, allow the piston rod to move out slowly until the adhesive is visible in the processing pipe.

Fig 8: Working time of structural adhesive
GP00018498Courtesy of PORSCHE OF NORTH AMERICA, INC.

10. Bond the body part.

NOTE:
  • In order to ensure that the substance is completely mixed, apply a 30 mm long adhesive bead of fresh adhesive to a piece of cardboard before processing. 
  • Process the adhesive within the processing period. The adhesive must be applied and the body part must be jointed within this period. Any resistance welding to be carried out in the area of the bonding must be performed within this period as well. → Working time: 60 min 
  • Do not load bonded parts until hardening is complete! 
  • If the contents of the cartridge are not used up completely, the processing nozzle must be kept on the cartridge until the adhesive hardens. In the event of later processing, a new processing nozzle must be used. 

10.1.