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Home >> Porsche >> 2006 >> Cayman Standard >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 50 - Body Front- BOXSTER & CAYMAN >> 50 In Diagram - Body Gap Dimensions - As Of My 2005 (BOXSTER, BOXSTER RHD, BOXSTER S, BOXSTER S RHD) >> Diagram - Body Center Gap Dimensions >> Gap dimensions, body center

Gap dimensions, body center

NOTE:
  • Set gap dimensions on the lids, doors and covers, or accessories in accordance with the gap specifications. 
  • Given a clearance in the opening that is too great or too small, the movable body or the accessories must be centerd accordingly. 
  • Ensure that the gaps do not taper or do not narrow at local points. 
  • The given values are guidelines which should be observed as far as possible. 
  • The guidelines apply to repair and assembly work. 
  • Use star gauges to measure the gap dimensions,  Star gauges for body gap dimensions NR.127-1  
Fig 1: Door to wing
GP00018679Courtesy of PORSCHE OF NORTH AMERICA, INC.
Location Explanation Type Basic value Tolerance 1 Tolerance 2
Door to wing   Gap dimension A 4 mm +/-0.5 mm  
Fig 2: Wing to outer side section
GP00018680Courtesy of PORSCHE OF NORTH AMERICA, INC.
Location Explanation Type Basic value Tolerance 1 Tolerance 2
Wing to outer side section   Gap dimension A 4.5 mm +/-1 mm  
Wing to outer side section Only lowered Gap dimension B 2 mm    
Fig 3: Door to outer side section
GP00018681Courtesy of PORSCHE OF NORTH AMERICA, INC.
Location Explanation Type Basic value Tolerance 1 Tolerance 2
Door to outer side section   Gap dimension A 4.5 mm +/-1 mm  
Door to outer side section Doors only lowered Gap dimension B 2 mm    
Fig 4: Door to outer side section
GP00018682Courtesy of PORSCHE OF NORTH AMERICA, INC.
Location Explanation Type Basic value Tolerance 1 Tolerance 2
Door to outer side section Doors only raised Gap dimension A 4 mm +/-0.8 mm  
Fig 5: Windscreen to windscreen frame
GP00018683Courtesy of PORSCHE OF NORTH AMERICA, INC.
Location Explanation Type Basic value Tolerance 1 Tolerance 2
Windscreen to windscreen frame Only lowered Gap dimension A 2 mm    
Fig 6: Cowl panel frame to wing
GP00018684Courtesy of PORSCHE OF NORTH AMERICA, INC.
Location Explanation Type Basic value Tolerance 1 Tolerance 2
Cowl panel frame to wing Continuous transition Gap dimension A 3 mm +/-1 mm  
Fig 7: Engine compartment vent to side panel
GP00018685Courtesy of PORSCHE OF NORTH AMERICA, INC.
Location Explanation Type Basic value Tolerance 1 Tolerance 2
Engine compartment vent to side panel   Gap dimension A 1 mm +/-0.5 mm