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Home >> Porsche >> 2006 >> Cayman Standard >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 50 - Body Front- BOXSTER & CAYMAN >> 50 77 55 Replacing Outer Front Side Member - As Of My 2005 (All Models) >> Removing Outer Front Side Member >> Removing outer front side member

Removing outer front side member

Installation Location: 

Fig 1: Outer Front Side Member Component Location
G00462395Courtesy of PORSCHE OF NORTH AMERICA, INC.

1. Remove the end plate. → 501055 Replacing end plate - section on "Removing" 

2. Remove floor front section. → 502055 Replacing floor front section - section on "Removing" 

Fig 2: Cutting the spotwelds
GP00010895Courtesy of PORSCHE OF NORTH AMERICA, INC.

3. Mill off spotwelds.

3.1. Mill off spotwelds in areas -A, B, C, D-  using a spotweld cutter. See Fig 2.

Fig 3: Cutting the spotwelds
GP00010896Courtesy of PORSCHE OF NORTH AMERICA, INC.

4. Mill off spotwelds.

4.1. Mill off spotwelds in areas -A-  and -B-  using a spotweld cutter (2 plate thicknesses). See Fig 3.

Fig 4: Separating inert-gas welded seams
GP00010897Courtesy of PORSCHE OF NORTH AMERICA, INC.

5. Separate inert-gas welded seams.

5.1. Separate welded seams applied using inert gas in areas -A, B, C-  using a parting grinder. See Fig 4.

Fig 5: Separating inert-gas welded seams
GP00010898Courtesy of PORSCHE OF NORTH AMERICA, INC.

6. Separate inert-gas welded seams.

6.1. Separate welded seams applied using inert gas in areas -A, B, C, D-  using a parting grinder. See Fig 5.

Fig 6: Cutting the spotwelds
GP00010899Courtesy of PORSCHE OF NORTH AMERICA, INC.

7. Mill off spotwelds.

7.1. Mill off spotwelds in area -A-  using a spotweld cutter. See Fig 6.

Fig 7: Separating inert-gas welded seams
GP00010900Courtesy of PORSCHE OF NORTH AMERICA, INC.

8. Separate inert-gas welded seams.

8.1. Separate welded seams applied using inert gas in area -A-  from below using a parting grinder. See Fig 7.