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Home >> Porsche >> 2006 >> Cayman Standard >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 50 - Body Front- BOXSTER & CAYMAN >> 50 74 55 Replacing Front Wheel Housing (Section) - As Of My 2005 (All Models) >> Removing Front Wheel Housing (Section) >> Removing front wheel housing (section)

Removing front wheel housing (section)

Installation Location: 

Fig 1: Front Wheel Housing Component Location (Section)
G00462394Courtesy of PORSCHE OF NORTH AMERICA, INC.

1. Remove front side member (section). → 507955 Replacing front side member (section) - section on "Removing" [987321] → 507955 Replacing front side member (section) - section on "Removing" [987120 987121 987310 987311 987320] 

Fig 2: Determining the cut
GP00010887Courtesy of PORSCHE OF NORTH AMERICA, INC.

2. Determining the cut

2.1. Mark position of cut on front wheel housing at dimension -X= 140 mm-  from cut on inner side member against the direction of travel so that the outer side member is offset with respect to the front wheel housing. See Fig 2.

Fig 3: Cutting through front wheel housing
GP00010888Courtesy of PORSCHE OF NORTH AMERICA, INC.

3. Cutting through front wheel housing

3.1. Cut through the front wheel housing at the marked separation points -A-  and -B-  using the oscillating body saw. Do not damage internal components when doing this. See Fig 3.

Fig 4: Milling off spotwelds
GP00010889Courtesy of PORSCHE OF NORTH AMERICA, INC.

4. Milling off spotwelds

4.1. Mill off spotwelds in area -A-  using a spotweld cutter. See Fig 4.