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Home >> Porsche >> 2006 >> Cayman Standard >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 50 - Body Front- BOXSTER & CAYMAN >> 50 14 55 Replacing Front Panel - As Of My 2005 (All Models) >> Preparing Connection Areas Of The Body For Installing The Front Panel >> Preparing connection areas of the body for installing the front panel

Preparing connection areas of the body for installing the front panel

Fig 1: Cleaning the welding areas
GP00010724Courtesy of PORSCHE OF NORTH AMERICA, INC.

1. Clean undersealing, adhesive residue and paint off the body connecting flanges in the marked area -A-  using a hot-air gun or rotary brush. Grind the connecting flanges until bare. See Fig 1.

Fig 2: Cleaning the welding areas
GP00010725Courtesy of PORSCHE OF NORTH AMERICA, INC.

2. Clean undersealing, adhesive residue and paint off the body connecting flanges in the marked area -A-  using a hot-air gun or rotary brush. Grind the connecting flanges until bare. See Fig 2.

Fig 3: Cleaning the welding areas
GP00010726Courtesy of PORSCHE OF NORTH AMERICA, INC.

3. Clean undersealing, adhesive residue and paint off the body connecting flanges in the marked area -A-  using a hot-air gun or rotary brush. Grind the connecting flanges until bare. See Fig 3.

Fig 4: Cleaning the welding areas
GP00010727Courtesy of PORSCHE OF NORTH AMERICA, INC.

4. Clean undersealing, adhesive residue and paint off the body connecting flanges in the marked areas -A, B, C, D-  using a hot-air gun or rotary brush. Grind the connecting flanges until bare. See Fig 4.

5. Coating spot-weld flange areas with zinc powder paint

5.1. Coat spot-weld flange areas with zinc powder paint.