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Home >> Porsche >> 2006 >> Cayman Automatic >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 51 - Body Center, Roof, Frame- BOXSTER & CAYMAN >> 51 87 55 Replacing Seat Cross Member - As Of My 2005 (All Models) >> Removing Seat Cross Member

Removing Seat Cross Member

Fig 1: Seat Cross Member Component Location (Shown On Cayman)
GP00011536Courtesy of PORSCHE OF NORTH AMERICA, INC.
Fig 2: Milling off spotwelds
GP00011537Courtesy of PORSCHE OF NORTH AMERICA, INC.

1. Milling off spotwelds

1.1. Mill off spotwelds in areas -A, B, C-  using a spotweld cutter. See Fig 2.

Fig 3: Milling off spotwelds
GP00011538Courtesy of PORSCHE OF NORTH AMERICA, INC.

2. Milling off spotwelds

2.1. Mill off spotwelds in area -A-  and -B-  using a spotweld cutter. See Fig 3.

Fig 4: Milling off spotwelds
GP00011539Courtesy of PORSCHE OF NORTH AMERICA, INC.

3. Milling off spotwelds

3.1. Mill off spotwelds in areas -A, B, C, D-  using a spotweld cutter. See Fig 4.

Fig 5: Milling off spotwelds
GP00011540Courtesy of PORSCHE OF NORTH AMERICA, INC.

4. Milling off spotwelds

4.1. Mill off spotwelds in areas -A, B, C, D-  using a spotweld cutter. See Fig 5.

Fig 6: Milling off spotwelds
GP00011541Courtesy of PORSCHE OF NORTH AMERICA, INC.

5. Milling off spotwelds

5.1. Mill off spotwelds in area -A-  using a spotweld cutter. See Fig 6.

Fig 7: Separating inert-gas welded seams
GP00011542Courtesy of PORSCHE OF NORTH AMERICA, INC.

6. Separating inert-gas welded seams

6.1. Separate inert-gas welded seams in area -A-  using a parting grinder. See Fig 7.

Fig 8: Separating inert-gas welded seams
GP00011543Courtesy of PORSCHE OF NORTH AMERICA, INC.

7. Separating inert-gas welded seams

7.1. Separate inert-gas welded seams in area -A-  and -B-  using a parting grinder. See Fig 8.

Fig 9: Separating inert-gas welded seams
GP00011544Courtesy of PORSCHE OF NORTH AMERICA, INC.

8. Separating inert-gas welded seams

8.1. Separate inert-gas welded seams in area -A-  using a parting grinder. See Fig 9.

Fig 10: Bending up reinforcement on center tunnel
GP00011545Courtesy of PORSCHE OF NORTH AMERICA, INC.

9. Bend reinforcement of center tunnel in overlapping area slightly upward -arrow A-  . See Fig 10.

Fig 11: Milling off and separating welded joints
GP00011546Courtesy of PORSCHE OF NORTH AMERICA, INC.

10. Milling off and separating welded joints

10.1. Mill off spotwelds in area -A-  using a spotweld cutter (2 plate thicknesses). See Fig 11.

10.2. Mill off spotwelds in area -C-  using a spotweld cutter. See Fig 11.

10.3. Separate inert-gas welded seam in area -B-  using a parting grinder. See Fig 11.

Fig 12: Bending up reinforcement on center tunnel
GP00011547Courtesy of PORSCHE OF NORTH AMERICA, INC.

11. Bend reinforcement of center tunnel in overlapping area slightly upward -arrow A-  . See Fig 12.

Fig 13: Milling off spotwelds
GP00011548Courtesy of PORSCHE OF NORTH AMERICA, INC.

12. Milling off spotwelds

12.1. Mill off spotwelds in area -A-  using a spotweld cutter. See Fig 13.