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Home >> Porsche >> 2006 >> Cayman Automatic >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 50 - Body Front- BOXSTER & CAYMAN >> 50 In Diagram - Body Gap Dimensions - As Of My 2005 (CAYMAN S, CAYMAN S RHD) >> DIAGRAM - BODY REAR GAP DIMENSIONs >> Gap dimensions, body rear

Gap dimensions, body rear

NOTE:
  • Set gap dimensions on the lids, doors and covers, or accessories in accordance with the gap specifications. 
  • Given a clearance in the opening that is too great or too small, the movable body or the accessories must be centerd accordingly. 
  • Ensure that the gaps do not taper or do not narrow at local points. 
  • The given values are guidelines which should be observed as far as possible. 
  • The guidelines apply to repair and assembly work. 
  • Use star gauges to measure the gap dimensions,  Star gauges for body gap dimensions NR.127-1  
Fig 1: Tail light to outer side panel
GP00011126Courtesy of PORSCHE OF NORTH AMERICA, INC.
Location Explanation Type Basic value Tolerance 1 Tolerance 2
Tail light to outer side panel Tail light only recessed gap dimension A 4 mm +/-1.5 mm  
Tail light to outer side panel   gap dimension B 1 mm    
Fig 2: Tail light to center side panel
GP00011127Courtesy of PORSCHE OF NORTH AMERICA, INC.
Location Explanation Type Basic value Tolerance 1 Tolerance 2
Tail light to center side panel   gap dimension A 3 mm +/-0.8 mm  
Tail light to center side panel Tail light only recessed gap dimension B 0.5 mm    
Fig 3: Tail light to rear apron
GP00011128Courtesy of PORSCHE OF NORTH AMERICA, INC.
Location Explanation Type Basic value Tolerance 1 Tolerance 2
Tail light to rear apron   gap dimension A 4 mm +/-1.5 mm  
Fig 4: Tail light to inner rear apron
GP00011129Courtesy of PORSCHE OF NORTH AMERICA, INC.
Location Explanation Type Basic value Tolerance 1 Tolerance 2
Tail light to inner rear apron center gap gap dimension A 4 mm +/-1.5 mm  
Fig 5: Rear spoiler to rear apron
GP00011130Courtesy of PORSCHE OF NORTH AMERICA, INC.
Location Explanation Type Basic value Tolerance 1 Tolerance 2
Rear spoiler to rear apron   gap dimension A 5 mm +/-1 mm  
Fig 6: Rear spoiler to rear lid
GP00011131Courtesy of PORSCHE OF NORTH AMERICA, INC.
Location Explanation Type Basic value Tolerance 1 Tolerance 2
Rear spoiler to rear lid   gap dimension A 6 mm +/-1 mm  
Fig 7: Inner rear apron to side panel
GP00011132Courtesy of PORSCHE OF NORTH AMERICA, INC.
Location Explanation Type Basic value Tolerance 1 Tolerance 2
Inner rear apron to side panel Flush gap dimension      
Fig 8: Outer rear spoiler to rear apron
GP00011133Courtesy of PORSCHE OF NORTH AMERICA, INC.
Location Explanation Type Basic value Tolerance 1 Tolerance 2
Outer rear spoiler to rear apron   gap dimension A 4.5 mm +/-1 mm  
Fig 9: Rear lid to rear apron
GP00011134Courtesy of PORSCHE OF NORTH AMERICA, INC.
Location Explanation Type Basic value Tolerance 1 Tolerance 2
Rear lid to rear apron Flush gap dimension A 4 mm +/-0.7 mm  
Fig 10: Rear lid to side panel
GP00011135Courtesy of PORSCHE OF NORTH AMERICA, INC.
Location Explanation Type Basic value Tolerance 1 Tolerance 2
Rear lid to side panel Flush gap dimension A 4 mm +/-0.5 mm  
Fig 11: Rear lid to outer roof panel
GP00011136Courtesy of PORSCHE OF NORTH AMERICA, INC.
Location Explanation Type Basic value Tolerance 1 Tolerance 2
Rear lid to outer roof panel Flush gap dimension A 4 mm +/-0.5 mm  
Fig 12: Rear lid to side panel
GP00011137Courtesy of PORSCHE OF NORTH AMERICA, INC.
Location Explanation Type Basic value Tolerance 1 Tolerance 2
Rear lid to side panel Rear lid only recessed gap dimension A 4 mm +/-0.5 mm  
Rear lid to side panel   gap dimension B 3.6 mm -1 mm  
Fig 13: Rear lid to rear window
GP00011138Courtesy of PORSCHE OF NORTH AMERICA, INC.
Location Explanation Type Basic value Tolerance 1 Tolerance 2
Rear lid to rear window Right and left gaps uniform gap dimension A 3 mm +/-0.5 mm  
Rear lid to rear window On all sides gap dimension B 3 mm +/-0.5 mm