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Home >> Porsche >> 2006 >> Cayman Automatic >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 50 - Body Front- BOXSTER & CAYMAN >> 50 79 55 Replacing Front Side Member (Section) - As Of My 2005 (All Except BOXSTER S RHD) >> Preparing Connection Areas Of The Body For Installing The Front Side Members (Section) >> Preparing connection areas of the body for installing the front side members (section)

Preparing connection areas of the body for installing the front side members (section)

Fig 1: Cleaning the welding areas
GP00011002Courtesy of PORSCHE OF NORTH AMERICA, INC.

1. Clean undersealing, adhesive residue and paint off the body connecting flanges in the marked areas -A, B, C, D, E-  using a hot-air gun or rotary brush. Grind the connecting flanges until bare. See Fig 1.

2. Coating spot-weld flange areas with zinc powder paint

2.1. Coat all spot-weld flange areas with zinc powder paint.