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Home >> Porsche >> 2004 >> Cayenne Turbo >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Brake Mechanics >> 46 36 19 Removing and installing the front disc brake pads - as of MY 2003 (All Models Except Cayenne Turbo S) >> Installing >> Installing front disc brake pads

Installing front disc brake pads

WARNING: Danger of accident if old parts are fitted on brake caliper. 
  • Fit new expanding spring, new retaining pin and new retaining pin screw on the brake caliper. 

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WARNING: Danger of accident if brake pads of the wrong quality are installed. 
  • Use only the type-specific brake pads in the Porsche Spare Parts Catalogue. 

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Do not grease the back of the disc brake pad!

The new disc brakes must be clean and free of grease!

Check disc brakes for wear; for wear limits see → 46 Technical data/brake wear limits  !

The core of the warning contact line must not be left exposed! Worn insulation is not significant!

Use a new repair kit!

Observe tightening torques → 46 TW Tightening torques for brake mechanics - as of MY 2003 (All Models Except Cayenne S TIO Titan) .

1. If necessary, push brake piston back into its original position using the piston resetting fixture (replaces P83) NR.144 , see Workshop Equipment Manual, Chapter 2.4.

2. Fit new disc brake pads.

NOTE:
  • Make sure that the retaining pin is inserted in the correct position! The flat side surfaces prevent the retaining pin from twisting in the brake caliper. 
Fig 1: Installing retaining pin
GP00010495Courtesy of PORSCHE OF NORTH AMERICA, INC.

3. Install expanding spring. center the retaining pin in the bore with the M8 auxiliary screw. To do so, press retaining pin back with auxiliary screw and push retaining pin through. Remove auxiliary screw and fit fastening screw at retaining pin with specified tightening torque → 46 TW Tightening torques for brake mechanics - as of MY 2003 (All Models Except Cayenne S TIO Titan) .

Fig 2: Installing warning contact line at disc brake pads and expanding spring
GP00010496Courtesy of PORSCHE OF NORTH AMERICA, INC.

4. Install warning contact line at disc brake pads and expanding spring -arrows-  . The cable guide in the expanding spring must be at the bottom! See Fig 2.

5. Position disc brake pads by operating the brake several times.

Fig 3: Brake fluid reservoir
GP00010576Courtesy of PORSCHE OF NORTH AMERICA, INC.

6. Check brake fluid level and correct if necessary. The brake fluid level must lie within the -MAX-MIN marking-  .