LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2004 >> Cayenne Base >> Repair and Diagnosis >> Engine Performance >> Ignition System >> 28 70 55 Replacing spark plugs - as of MY 2003 (Cayenne S TIP, Cayenne S MAN, Cayenne Turbo, Cayenne Turbo S, Cayenne S TIO Titan) >> Replacing spark plugs

Replacing spark plugs

1. Pull off lower hose from secondary air pump 5 - 8.

Fig 1: Separating ignition coils from wire harness
GP00009288Courtesy of PORSCHE OF NORTH AMERICA, INC.

2. Separate the eight ignition coils from the wire harness. To do this, press on the button and, at the same time, pull off the plug.

Fig 2: Fastening screw on valve cover
GP00009289Courtesy of PORSCHE OF NORTH AMERICA, INC.

3. Undo ignition coil. To do this, unscrew the fastening screw on the valve cover.

Fig 3: Ignition coil
GP00009290Courtesy of PORSCHE OF NORTH AMERICA, INC.

4. Pull out ignition coil and lay it aside.

Fig 4: Loosening spark plugs using spark plug wrench
GP00009291Courtesy of PORSCHE OF NORTH AMERICA, INC.

5. Undo spark plugs using special tool spark plug wrench 3122 B 

CAUTION: Broken spark plug electrodes can damage the engine! 
  • Bits of electrodes can fall into the combustion chamber. 

→ Only check electrode gap of spark plugs, but do not bend them.

→ Spark plugs with an incorrect electrode gap must be replaced.

Fig 5: Electrode gap of spark plug in V8 naturally aspirated engine
GP00009292Courtesy of PORSCHE OF NORTH AMERICA, INC.

6. Check electrode gap in V8 naturally aspirated engine. → Control value: 1.6 mm 

Fig 6: Electrode gap of spark plug in V8 turbo engine
GP00009294Courtesy of PORSCHE OF NORTH AMERICA, INC.

7. Check electrode gap in V8 turbo engine. → Control value: 0.8 mm +/-0.05 mm 

Fig 7: Tightening spark plugs using spark plug wrench
GP00009291Courtesy of PORSCHE OF NORTH AMERICA, INC.
NOTE:
  • Use only spark plugs approved by Porsche AG! 
  • Check electrode gap before screwing in a new spark plug. 

8.

Tighten spark plugs using special tool spark plug wrench 3122 B . → Tightening torque: 25 (19 ftlb.) Nm  , → Tightening torque: 30 (22 ftlb.) Nm 

Fig 8: Fastening screw on valve cover
GP00009289Courtesy of PORSCHE OF NORTH AMERICA, INC.

9. Reconnect the ignition coil. Tighten the fastening screws. → Tightening torque: 10 (7.5 ftlb.) Nm 

Fig 9: Connecting ignition coil
GP00009288Courtesy of PORSCHE OF NORTH AMERICA, INC.

10. Connect ignition coil. To do this, push on the connector until it locks with an audible click.

11. Push lower hose onto secondary air pump 5 - 8.