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Home >> Porsche >> 2004 >> Cayenne Base >> Repair and Diagnosis >> Engine Performance >> Ignition System >> 28 20 55 Replacing ignition coils - as of MY 2003 (Cayenne S TIP, Cayenne S MAN, Cayenne Turbo, Cayenne Turbo S, Cayenne S TIO Titan) >> Replacing ignition coils >> Replacing ignition coils of cylinder row 1-4

Replacing ignition coils of cylinder row 1-4

Fig 1: Fastening screw on the torque support bracket
GP00008034Courtesy of PORSCHE OF NORTH AMERICA, INC.

1. Loosen the torque support. To do this unscrew the fastening screw on the torque support bracket.

Fig 2: Torque support to body
GP00008038Courtesy of PORSCHE OF NORTH AMERICA, INC.

2. Loosen the torque support on the body and swivel upwards.

Fig 3: Fastening screws for secondary air pump
GP00009061Courtesy of PORSCHE OF NORTH AMERICA, INC.

3. Loosen the secondary air pump from cylinder row 1-4. To do this, unscrew the 3 fastening screws, pull the pump out of the support and lay it aside.

Fig 4: Fastening screws on ignition coil cover
GP00008227Courtesy of PORSCHE OF NORTH AMERICA, INC.
NOTE:
  • Place a cloth between design cover and support for secondary air pump to avoid scratching cover. 

4. Loosen the 4 fastening screws on the ignition coil cover (picture shows side 5-8).

Fig 5: Design cover of cylinder bank 1-4
GP00008235Courtesy of PORSCHE OF NORTH AMERICA, INC.

5. Remove design cover from cylinder bank 1-4. Lift the cover slightly with both hands on the side pointing towards the intake system until it snaps out of the fastening points.

Fig 6: Pulling out cover to the front
GP00008237Courtesy of PORSCHE OF NORTH AMERICA, INC.

6. Lift the cover at the front edge and slide the ignition coil cover of the second cylinder out of the torque support bracket. Pull out cover to the front.

Fig 7: Fastening screws for torque support bracket
GP00008238Courtesy of PORSCHE OF NORTH AMERICA, INC.

7. Remove torque support bracket. To do so, undo the 4 fastening screws and set bracket aside.

Fig 8: Pulling off plug
GP00009288Courtesy of PORSCHE OF NORTH AMERICA, INC.

8. Disconnect the ignition coil. To do this, press the button on the connector and pull off the connector.

Fig 9: Fastening screws on valve cover
GP00009289Courtesy of PORSCHE OF NORTH AMERICA, INC.

9. Loosen ignition coil. To do this, unscrew the fastening screw on the valve cover.

Fig 10: Ignition coil
GP00009290Courtesy of PORSCHE OF NORTH AMERICA, INC.

10. Pull the ignition coil out and replace it.

Fig 11: Fastening screws for ignition coil
GP00009289Courtesy of PORSCHE OF NORTH AMERICA, INC.

11. Reconnect the new ignition coil. Tighten the fastening screws. → Tightening torque: 7.5 ftlb. 

Fig 12: Sliding on the connector
GP00009288Courtesy of PORSCHE OF NORTH AMERICA, INC.

12. Connect ignition coil. To do this slide on the connector until it locks with an audible click.

Fig 13: Fastening screws for torque support bracket
GP00008238Courtesy of PORSCHE OF NORTH AMERICA, INC.

13. Install bracket for torque support. The M8 x 45 Torx screws are tightened on the upper screw points. → Tightening torque: 17 ftlb.  The M6 x 40 screws are tightened on the lower screw fastening points (center of the valve cover) → Initial tightening: 3.5 ftlb.  → Final tightening: 7.5 ftlb. 

Fig 14: Install cover
GP00008237Courtesy of PORSCHE OF NORTH AMERICA, INC.
NOTE:
  • A rag should be placed between the secondary air pump support and the design cover to prevent the cover from being scratched. 

14. Slide the design cover of cylinder row 1-4 under the secondary air pump support as shown in the illustration and then slide the cover of the second ignition coil through underneath the torque support bracket.

Fig 15: Rubber mounting on support
GP00008236Courtesy of PORSCHE OF NORTH AMERICA, INC.

15. Press down the two rubber mountings on the support. The rubber mountings must be felt to engage.

Fig 16: Fastening screws on the ignition coils
GP00008227Courtesy of PORSCHE OF NORTH AMERICA, INC.

16. Tighten the four fastening screws on the ignition coils (illustration shows side 5-8). → Tightening torque: 3.5 ftlb. 

Fig 17: Fastening screws for secondary air pump
GP00009061Courtesy of PORSCHE OF NORTH AMERICA, INC.

17. Reinstall secondary air pump. Tighten the 3 fastening screws. → Tightening torque: 7.5 ftlb. 

Fig 18: Fastening screw on the torque support bracket
GP00008034Courtesy of PORSCHE OF NORTH AMERICA, INC.

18. Reinstall torque support. Install the fastening screw (M10 x 85) with a new fastening nut on the bracket. → Tightening torque: 44 ftlb. 

19. Tighten torque support fastening screw on the body (M10 x 70). → Tightening torque: 44 ftlb.