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Home >> Porsche >> 2004 >> Cayenne Base >> Repair and Diagnosis >> Engine Mechanical >> Lubrication System >> 17 50 23 Installing oil pan (includes sealing) - as of MY 2003 (Cayenne S TIP, Cayenne S MAN, Cayenne Turbo, Cayenne Turbo S, Cayenne S TIO Titan) >> Aligning the oil pan with a dial gauge >> Fitting the oil pan with a dial gauge

Fitting the oil pan with a dial gauge

CAUTION: Risk of damage and leaks! 
  • If the oil pan is not correctly aligned, it can become leaky during operation. 

→ Align the oil pan extremely accurately in compliance with this description.

→ Ensure that there is no dirt between the 2 components.

Place the oil pan on the crankcase and position a fastening screw on each corner.

Fig 1: Dial gauge
GP00008546Courtesy of PORSCHE OF NORTH AMERICA, INC.
NOTE:
  • The following work steps are only necessary if the transmission is disconnected at the time the oil pan is being installed. 

1. Insert the dial gauge into the universal dial gauge holder and position it such that the dial gauge has a preload of about 1 mm.

Fig 2: Dial gauge and dial gauge holder
GP00008545Courtesy of PORSCHE OF NORTH AMERICA, INC.

2. Set dial gauge scale to 0. To do this, place the dial gauge holder on a completely flat surface (e. g. crankcase flange) and turn the dial gauge scale until the pointer is on 0.

Fig 3: Measuring offset
GP00008547Courtesy of PORSCHE OF NORTH AMERICA, INC.
CAUTION: Oil leakage! 
  • If the oil pan is not correctly aligned, it can become leaky. 

→ The oil pan lid must not project over the crankcase.

→ The oil pan must not go under 0.1 mm.

→ Oil pan must be installed in a straight position.

3. Measure offset. In order to do this, push with the holder starting from the crankcase flange towards the oil pan flange (the foot of the dial gauge holder is located on the other component like the dial gauge probe) and measure the offset. The oil pan must not be set back any more than 0.1 mm. A projection is not permissible.

4. Align the oil pan by knocking lightly with a rubber hammer.

Fig 4: Checking the position of the oil pan again
GP00008547Courtesy of PORSCHE OF NORTH AMERICA, INC.

5. After the oil pan has been aligned, tighten the 4 fastening screws. → Tightening torque: 7.5 ftlb.  The check the position of the oil pan again with the dial gauge.

6. Tightening the remaining fastening screws. → Tightening torque: 7.5 ftlb. 

Fig 5: Fastening screws
GP00008549Courtesy of PORSCHE OF NORTH AMERICA, INC.