Installing the drive shaft (manual transmission)

Fig 1: Installing Drive Shaft (Manual Transmission) - 1 Of 2

Courtesy of PORSCHE OF NORTH AMERICA, INC.

CAUTION: Danger of injury and material damage if the wheel carrier is raised incorrectly!

• Do not raise the wheel suspension higher than the normal vehicle position (vehicle resting on wheels)! When raising, use a suitable intermediate layer (hard rubber)!
• Do not damage the brake cover plate!

• Carry out a visual inspection of all parts!
• Grease the drive shaft toothing with Optimoly HT!
• Replace self-locking nuts!
• The entire threaded parts of the axle must be tightened in vehicle position! Vehicle position means: vehicle standing on the wheels, or the wheel suspension is being raised with a universal vehicle lift! Use an intermediate layer (hard rubber)! Do not damage the brake cover plate!
  Fig 2: Raising Rear Suspension

  Courtesy of PORSCHE OF NORTH AMERICA, INC.
• Use correct tightening torques!
• It is not necessary to calibrate the sensor for headlight beam adjustment (only left vehicle side!)

1. Swivel the wheel carrier outwards until there is enough space for the drive shaft to be inserted. A second fitter is required!
2. Fit both axle struts -arrows-  on the wheel carrier. Insert wear indicator/speed sensor wire in the holder. See Fig 3 .
3. Engage the inside parking brake cable (reverse procedure to that described in Figure ).
   NOTE:

   • When inserting the parking brake cable into the guide tube of the body, always make sure that the sleeve of the parking brake cable is pushed fully onto the guide tube. Otherwise, correct adjustment of the parking brake will not be possible.
4. Mount the tie rod end on the wheel carrier.
5. Insert the fastening screw of the lower spring strut -arrow-  . See Fig 3 .
   Fig 3: Installing Drive Shaft (Manual Transmission) - 2 Of 2

   Courtesy of PORSCHE OF NORTH AMERICA, INC.

1. Screw on the stabilizer mount -arrow-  . See Fig 3 . Counter with an open-ended wrench when doing this.
2. Screw on the lower linkage for the headlight height adjustment -arrow-  (counter with open-ended wrench). Only on left side! See Fig 3 .
3. Mount the drive shaft on the transmission flange.
4. Remove the drive shaft protection -arrow-  . See Fig 3 .
5. Tighten axle nut -arrow-  . Fasten the wheel. See Fig 3 .