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Wear limit technical data - Turbo with cast iron brake discs

Depending on the wear of cast iron brake discs, two condition criteria can make replacement necessary:

  1. Cracking in the holed (perforated) brake disc friction plates is in an advanced state.
  2. Brake disc minimum thickness is not attained due to wear (material erosion due to friction).
    WEAR LIMIT TECHNICAL DATA - TURBO WITH CAST IRON BRAKE DISCS

    Designation Note, dimensions Wear limit
    Pad thickness front approx. 12.0 mm 2 mm
    rear approx. 12.0 mm 2 mm
    Brake disc thickness, new front 34 mm -
    rear 28 mm
    Minimum brake disc thickness(1) front 32.6 mm(1) -
    after machining(1) rear - -
    Brake disc wear limit front - 32.0 mm
    rear - 26.0 mm
    Peak-to-valley surface roughness of the brake disc after machining, max. 0.006 mm -
    Thickness tolerance of the brake discs, max. 0.02 mm -
    Lateral runout of the brake disc, max. 0.03 mm -
    Lateral runout of the wheel hub, max. 0.03 mm -
    Lateral runout of the brake disc when installed, max. 0.06 mm -
    Pushrod play (measured at the brake pedal plate) approx. 1 mm -
    Parking brake (handbrake) Drum brake acting mechanically on both rear wheels -
    Parking brake drum 180 mm 181 mm
    Brake shoe width 25 mm -
    Brake pad thickness 4.5 mm 2 mm
    (1) The brake disc must only be reworked symmetrically, i.e. from both sides evenly.