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Home >> Porsche >> 2003 >> 911 Turbo, Automatic >> Repair and Diagnosis >> Electrical >> Motors, Switches, Relays >> Wiring - 911 Turbo (996) >> Repair of rear wiring harness >> Installing rear wiring harness

Installing rear wiring harness

  1. Install repair wire in wheel housing and route in the wiring duct as far as plug connection X 2/4.
  2. Join wires at the connection points using a crimp connector and crimping tool. Install preassembled contacts in plug connection X 2/4.
  3. Colour coding of left and right hand sides of wires:
    • Wire 1 - br/gn
    • Wire 2 - br/bk
    • Wire 3 - br
    • Wire 4 - br/bu
    • Wire 5 - br/wt
    • br - brown
    • bk - black
    • bu - blue
    • wt - white
    • gn - green
  4. -Unlocking tool-  to unlock the old contacts in the plug connection.
    Fig 1: Identifying Unlocking Tool
    G03091785Courtesy of PORSCHE OF NORTH AMERICA, INC.
  5. Unlock the old contacts of the combination wire with the unlocking tool, and remove. Install new contacts of the repair wire in the same location.
  6. -Plug connection X 2/4-  (white).
    Fig 2: Identifying Plug Connection X 2/4 Pins
    G03091786Courtesy of PORSCHE OF NORTH AMERICA, INC.
  7. Combination wire, rear left:
    • Combination wire ABS and BVA in plug connection x 2/4 (white)
    • br/wt in pin 16 (ABS)
    • br/wt in pin 16 (ABS)
    • br/gr in pin 20 (BVA)
  8. Combination wire, rear right:
    • br/wt in pin 18 (ABS)
    • br/bu in pin 19 (ABS)
  9. The ground leads of the combination wires (brown) are the same on both right and left. Connection point No. 48 as shown in circuit diagram.
  10. Strip 10 mm of insulation off the wires.
  11. Push on heat-shrinking tube.
  12. Using a crimp connector, join brown wire of combination wire to brown wire of rear-end wiring harness
  13. Shrink heat-shrinking tube with a hot-air gun so that wires are watertight.
  14. BVA wire of combination wire (brown/green) at connection point No. 47 as shown in circuit diagram.
  15. Strip 10 mm of wire.
  16. Push on heat-shrinking tube.
  17. Using a crimp connector, join brown/green wire of combination wire to brown/green wire of rear-end wiring harness.
  18. Shrink heat-shrinking tube with a hot-air gun so that wires are watertight.
  19. The BVA wires of the combination wires (brown/black) are the same on both right and left. Connection point No. 46 as shown in circuit diagram.
  20. Strip 10 mm of wire.
  21. Push on heat-shrinking tube.
  22. Using a crimp connector, join brown/black wire of combination wire to brown/black wire of rear-end wiring harness.
  23. Shrink heat-shrinking tube with a hot-air gun so that wires are watertight.
  24. Wind commercially available PVC tape around wires.