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Disassembling And Assembling Front Spring Strut: Tools

Fig 1: Identifying Special Tool - Spring Clamp
G03093728Courtesy of PORSCHE OF NORTH AMERICA, INC.
SPECIAL TOOL

Item Designation of the special tool Explanation
  Spring clampFig 1 Commercially available. Clamping range of spring holder up to 165 mm spring diameter on one side and 195 mm spring diameter on the other side.
Fig 2: Exploded View Of Front Spring Strut
G03093729Courtesy of PORSCHE OF NORTH AMERICA, INC.
DISASSEMBLING AND ASSEMBLING FRONT SPRING STRUT

No. Designation Qty. Removal Installation
1 Fastening nut M14 x 1 1 Before loosening the fastening nut, tension coil spring with the spring clamp. Counter at the piston rod when loosening the nut. Use new fastening nut. Tighten to 80 Nm (59 ft.lb).
2 Stop plate 1   Mount in correct position (No. 2 and No. 7 are identical parts).
3 Spring strut mount 1   The "RI" or "LE" code for the right or left side respectively is stamped on the top of the spring strut.
4 Back-up ring 1    
4A Mount 1 Remove the mount from back-up ring No. 4 only when replacing the mount (Lever out mount with a small screwdriver). Make sure it is seated properly in the back-up ring No 4.
5 Spring plate (compensation part) 1   Observe allocation as per Spare Parts Catalogue.
6 Coil spring 1   Observe allocation as per Spare Parts Catalogue.
7 Stop plate 1   Mount in correct position (No. 7 and No. 2 are identical parts).
8 Cup washer 1   Mount in correct position.
9 Additional spring 1   Mount on protective bellows (No. 10)
10 Protective bellows 1    
11 Nut 1   Tighten to 10 Nm (7.5 ft.lb).
12 Screw 1   The screw must be fitted in the direction of travel.
13 Spring seat 1 Loosen spring seat from the vibration damper only when replacing it. Right and left side are different (the cast number is stamped on the bottom of the spring seat.) A cast lug is located on the left spring seat. The spring seat must be centered on the vibration damper.
14 Washer 1 The washer is inserted in the spring seat.  
15 Vibration damper 1   Observe allocation as per Spare Parts Catalogue.
() For explanation see Fig 2 .