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Home >> Porsche >> 2003 >> 911 Carrera 4S, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 5 (Convertible Top, Hardtop - 911 CARRERA (996)) >> Disassembling and assembling hardtop >> Disassembling hardtop >> Turning hardtop

Turning hardtop

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Place outer side of the hardtop on the assembly fixture.

  1. Removing centring peg

    Unscrew the fastening screws -26-  from the centring peg -27A and 27-  and remove them.

    Fig 1: Unscrewing Fastening Screws From Centring Peg
    G03055571Courtesy of PORSCHE OF NORTH AMERICA, INC.
  2. Unclipping interior trim parts

    Unclip interior trim parts -2-  at the side, front and rear from the hardtop body -3-  .

    Fig 2: Unclipping Interior Trim Parts
    G03055572Courtesy of PORSCHE OF NORTH AMERICA, INC.
  3. Detaching seal at sides of roof frame.
    1. The seal on the roof frame -4-  at the sides consists of two parts. Pull the upper seal -5-  out of the profile of the retaining rail -6-  . See Fig 3.
    2. Unscrew fastening screws -7-  from the retaining rail -6-  . See Fig 3.
    3. Remove the seal below it together with the retaining rail -8-  from the roof frame -4-  . See Fig 3.
    Fig 3: Detaching Seal At Sides Of Roof Frame
    G03055573Courtesy of PORSCHE OF NORTH AMERICA, INC.
  4. Undoing and detaching the retaining rail and roof frame seal
    1. Unscrew sheetmetal screws -9-  from the retaining rail -10-  . See Fig 4.
    2. Unscrew pan-head screw -11-  from the roof frame seal, detach the seal at the corners and remove it. See Fig 4.
    Fig 4: Removing Retaining Rail And Roof Frame Seal
    G03055574Courtesy of PORSCHE OF NORTH AMERICA, INC.
  5. Pulling off rubber seal

    Pull off the surrounding rubber seal -12-  to the rear and pull it out at the ends from the roof frame seal -13-  .

  6. Fig 5: Pulling Off Rubber Seal
    G03055575Courtesy of PORSCHE OF NORTH AMERICA, INC.
  7. Detaching roof liner at front
    1. Lift the front retaining rail -14-  of the roof liner -15-  with a plastic spatula and pull it off.
    Fig 6: Detaching Roof Liner At Front
    G03055576Courtesy of PORSCHE OF NORTH AMERICA, INC.
  8. Detaching roof liner at sides

    Lift up the roof liner -15-  on the left and right sides with a plastic spatula and disengage from the sheetmetal clips -16-  .

  9. Fig 7: Detaching Roof Liner At Sides
    G03055577Courtesy of PORSCHE OF NORTH AMERICA, INC.
  10. Detaching roof liner at rear and transverse struts
    1. Pull the plastic rail -17-  on the roof liner -15-  to the rear and detach it. See Fig 8.
    2. Remove the transverse struts -18-  with the plastic sleeves -19-  and remove the roof liner -15-  . See Fig 8.
    Fig 8: Detaching Roof Liner At Rear And Transverse Struts
    G03055578Courtesy of PORSCHE OF NORTH AMERICA, INC.
  11. Detaching insulation from the hardtop body

    Undo the insulation -20-  of the hardtop body -21-  using a spatula.

    Fig 9: Detaching Insulation From Hardtop Body
    G03055579Courtesy of PORSCHE OF NORTH AMERICA, INC.
  12. Removing foam strips

    Carefully pull off the foam strips -22-  on the B-pillar -A-  , rear roof -B-  and on the front centring peg -C-  or foam pad -23-  to the left and right. Refer to Fig 10.

  13. Fig 10: Removing Foam Strips
    G03055580Courtesy of PORSCHE OF NORTH AMERICA, INC.
  14. Removing locking lever

    Unscrew and remove fastening screws -24-  from the locking lever -25-  .

    Fig 11: Removing Locking Lever
    G03055581Courtesy of PORSCHE OF NORTH AMERICA, INC.
  15. Removing hardtop locking element

    Unscrew and remove fastening screws -28-  from the hardtop lock -29-  .

    Fig 12: Removing Hardtop Locking Element
    G03055582Courtesy of PORSCHE OF NORTH AMERICA, INC.
  16. Disconnecting wiring harness of the heated rear window

    Drill out the 3.2 mm -30-  tubular rivet. Disconnect electrical plug connection -31-  , remove wiring harness with the hardtop locking element -29-  from the hardtop body -1-  .

    Fig 13: Disconnecting Wiring Harness Of Heated Rear Window
    G03055583Courtesy of PORSCHE OF NORTH AMERICA, INC.
  17. Pressing expanding nuts out of the hardtop body

    Press out expanding nuts -32-  at the sides and front of the hardtop body -33-  .

    Fig 14: Pressing Expanding Nuts Out Of Hardtop Body
    G03055584Courtesy of PORSCHE OF NORTH AMERICA, INC.