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Home >> Porsche >> 2003 >> 911 Carrera 4S, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 5 (Convertible Top, Hardtop - 911 CARRERA (996)) >> Converting hinge for convertible top compartment lid (Cabriolet) >> Procedure

Converting hinge for convertible top compartment lid (Cabriolet): Procedure

WARNING: This page is about a different variant/trim than selected.
  1. Convertible top in service position

    See REMOVING AND INSTALLING CONVERTIBLE TOP .

  2. Removing additional flap

    See REMOVING AND INSTALLING ADDITIONAL FLAP .

  3. Drilling through-hole

    Position the drilling template -1-  on the two operating pins -2-  . Refer to Fig 1. Make sure that the smaller bore of the drilling template faces up and the inscription (single letter) is allocated to the correct side. (R = right or L = left.) The template must be fitted with the appropriate letter on the inner side opposite the lever arm -3-  of the hinge. Drill a 4.0 mm through-hole in the lever arm -3-  .

    Fig 1: Positioning Drilling Template On Two Operating Pins (Cabriolet)
    G03055721Courtesy of PORSCHE OF NORTH AMERICA, INC.
  4. Sawing off the operating pin

    Saw off the operating pin -2-  of the lever arm -3-  using a saw blade and saw blade holder -4-  . Fill in the paint damage on the lever arm using paint of the same colour as the vehicle.

    Fig 2: Sawing Off Operating Pin Of Lever Arm (Cabriolet)
    G03055722Courtesy of PORSCHE OF NORTH AMERICA, INC.
  5. Positioning new operating pin

    Position new operating pin -5-  in the bore of the lever arm -3-  and screw it down with a self-locking fastening nut -6-  .

    Fig 3: Positioning New Operating Pin In Bore Of Lever Arm & Screwing Down With Self-Locking Fastening Nut (Cabriolet)
    G03055723Courtesy of PORSCHE OF NORTH AMERICA, INC.
  6. Fitting new additional flap

    See REMOVING AND INSTALLING ADDITIONAL FLAP .