Instructions For Disassembly And Assembly (Transmission G 86): Assembly
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2004 Porsche Boxster, 2003 Porsche Boxster, 2002 Porsche Boxster, 2001 Porsche Boxster, and 2000 Porsche Boxster. However, it is still accessible from the selected car via links, so may be relevant.
- Install the differential bevel gears.
- Insert the thrust washer assembly with hypoid gear oil (Burmah-Oil TAF 21).
- Oil the differential bevel gears thoroughly.
- Insert large differential bevel gears and fix them with the flanged shafts (without snap ring).
- Insert the small differential bevel gears offset by 180°C and swivel them in by turning the flange shafts.
- Align the thrust washer assembly and small differential bevel gears.
- Insert the axle and secure with a dowel pin.
- Heat up the crown wheel to approx. 100°C and put it into position.
A: Use centring pins (shop-made) for guidance.