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Home >> Porsche >> 2003 >> 911 Carrera 4S, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 9 (Differential, Transaxle System) >> Disassembling And Assembling The Differential (Transmission G 86) >> Instructions For Disassembly And Assembly (Transmission G 86) >> Assembly

Instructions For Disassembly And Assembly (Transmission G 86): Assembly

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  1. Install the differential bevel gears.
    • Insert the thrust washer assembly with hypoid gear oil (Burmah-Oil TAF 21).
    • Oil the differential bevel gears thoroughly.
    • Insert large differential bevel gears and fix them with the flanged shafts (without snap ring).
    • Insert the small differential bevel gears offset by 180°C and swivel them in by turning the flange shafts.
      Fig 1: Inserting Differential Bevel Gears
      G03102821Courtesy of PORSCHE OF NORTH AMERICA, INC.
    • Align the thrust washer assembly and small differential bevel gears.
    • Insert the axle and secure with a dowel pin.
  2. Heat up the crown wheel to approx. 100°C and put it into position.

    A: Use centring pins (shop-made) for guidance.

    Fig 2: Installing Crown Wheel (Ring Gear) Using Centering Pins "A"
    G03102822Courtesy of PORSCHE OF NORTH AMERICA, INC.