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Instructions For Disassembly And Assembly: Disassembly

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NOTE: The differential does not have to be removed in order to take out the gear set. Removal is necessary only in order to determine which deviation "r" is given on the crown wheel. This deviation is necessary if the transmission housing or tapered roller bearing for the output shaft is replaced.
  1. Clamp the transmission in the assembly support using the special tool 9589 or VW 540 and drain off the gear oil.
    Fig 1: Clamping Transmission In The Assembly Support
    G03102661Courtesy of PORSCHE OF NORTH AMERICA, INC.
  2. Pull the clutch release lever off the ball journal and remove with the release bearing.
  3. Pull the ball bearing for the input shaft out of the transmission housing using the special tools V.A.G. 1582 and V.A.G. 1582/2.
    Fig 2: Pulling Ball Bearing For Input Shaft Out Of Transmission Housing
    G03102662Courtesy of PORSCHE OF NORTH AMERICA, INC.
    1. A Puller with grip
  4. Take out the input shaft "A", the output shaft "B", the relay shaft "C", the shift rods "D" and the shift forks "E" together. See Fig 3 .
    Fig 3: Taking Out Input & Output Shafts
    G03102663Courtesy of PORSCHE OF NORTH AMERICA, INC.
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