LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2003 >> 911 Carrera 4S, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 38 (Engine) >> Removing And Installing Valve Tappets - Engine Removed >> Move Camshafts And Crankshaft To Basic Position

Move Camshafts And Crankshaft To Basic Position

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2004 Porsche Boxster, 2003 Porsche Boxster, 2002 Porsche Boxster, 2001 Porsche Boxster, and 2000 Porsche Boxster. However, it is still accessible from the selected car via links, so may be relevant.
  1. Turn crankshaft clockwise until the bore 1 OT (top dead Centre) in the belt pulley is aligned with the fixing bore on the crankcase. Position or fix with fixing pin (short) of special tool 9595.
    Fig 1: Turning Crankshaft Clockwise Until The Bore 1 OT (Top Dead Centre) In The Belt Pulley Is Aligned With The Fixing Bore On The Crankcase
    G03092494Courtesy of PORSCHE OF NORTH AMERICA, INC.
    Fig 2: Installing Special Tool (9595) Into Belt Pulley
    G03092495Courtesy of PORSCHE OF NORTH AMERICA, INC.
    NOTE:
    • The basic camshaft setting can be checked only after removal of the camshaft closure caps.
  2. Remove camshaft closure caps above the cylinder head oil extraction pumps. The closure cap of cylinder bank 1 - 3 is located on the flywheel side and the closure cap of cylinder bank 4 - 6 is located on the pulley side. Drive awl into Centre of the closure cap and lever off the cap.
    Fig 3: Removing Camshaft Closure Caps
    G03092496Courtesy of PORSCHE OF NORTH AMERICA, INC.

    Drawing shows closure cap of cylinder bank 4 - 6 (pulley side)

  3. Check basic camshaft adjustment.

Basic camshaft adjustment of cylinder bank 1 - 3 

For adjustment, the groove in the camshaft must face outward toward the cylinder head cover.

Fig 4: Locating Groove In Camshaft - Cylinder Bank 1-3
G03092497Courtesy of PORSCHE OF NORTH AMERICA, INC.

View from the flywheel side

If the position of the camshafts is incorrect, remove fixing pin at the pulley and rotate the crankshaft 360° clockwise.

Basic camshaft adjustment of cylinder bank 4 - 6 

For adjustment, the groove in the camshaft must face inward toward the crankcase.

Fig 5: Locating Groove In Camshaft - Cylinder Bank 4-6
G03092498Courtesy of PORSCHE OF NORTH AMERICA, INC.

View from the belt pulley side

If the position of the camshafts is incorrect, remove fixing pin at the pulley and rotate the crankshaft 360° clockwise.