LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2003 >> 911 Carrera 4S, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 38 (Engine) >> Engine, Crankcase >> Disassembling And Assembling Crankcase Halves, Engine M96/20, M96/21, M96/22 >> Mounting Instructions

Mounting Instructions

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2004 Porsche Boxster, 2003 Porsche Boxster, 2002 Porsche Boxster, 2001 Porsche Boxster, and 2000 Porsche Boxster. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: The black sealant Loctite 5900 or Drei Bond Type 1209 are used for sealing the crankcase halves. The separation of the crankcase halves is made rather more difficult if Loctite 5900 is used.
  1. Undo ring-edge bolt. Unscrew the 25 hexagon-head bolts for this purpose.
  2. Undo the third fastening point -(arrow)-  on the crankcase half cylinder bank 4 - 6 from the engine holder. See Fig 1.
    Fig 1: Locating Engine-To-Support Fastening Point
    G03091918Courtesy of PORSCHE OF NORTH AMERICA, INC.
  3. Use a slotted screwdriver with a tip which is 14 mm wide and 250 mm long to separate the crankcase halves.
  4. Insert the screwdriver in the lugs of the crankcase halves and separate the crankcase halves by tapping gently. Alternate the sides during separation.
    Fig 2: Inserting Screwdriver In Lugs Of Crankcase Halves
    G03091919Courtesy of PORSCHE OF NORTH AMERICA, INC.
    Fig 3: Separating Crankcase Half
    G03091920Courtesy of PORSCHE OF NORTH AMERICA, INC.
    Fig 4: Locating Lug Point On Crankcase
    G03091921Courtesy of PORSCHE OF NORTH AMERICA, INC.
    NOTE:
    • Clean the crankcase halves using a nylon brush.
  5. Clean the crankcase halves and then remove any residual sealant with a nylon brush.