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Assembly Work From Above

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COOLANT PUMP ASSEMBLY WORK FROM ABOVE

No. Procedure Instruction
  Remove right-hand seat Disconnect electrical plug connection. Undo four Torx screws with socket E12 (3/8 inch).
4(1) Remove service cover at passenger compartment rear wall Remove rear-wall lining. Undo nine hexagon-head bolts (wrench size 10 mm) and remove cover.
5(1) Remove drive belt Mark belt travel direction with a colored pen. Slacken belt, turning the tensioning pulley (wrench size 19 mm) clockwise, hold still and simultaneously take the belt off the drive pulleys. Visually check state of belt and replace if necessary.
6(1) Remove coolant pump Undo hexagon-head bolts. The lower right hexagon-head bolt is difficult to reach. To undo it, use flexible-head socket wrench 4001 - 10 by Stahlwille.
7(1) Separate metal seal Cut old metal seal between coolant pump and water guide housing at the connecting webs.
(1) For explanation see Figure