LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2003 >> 911 Carrera 4S, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 38 (Engine) >> Disassembling And Assembling Cylinder Head >> Tools

Disassembling And Assembling Cylinder Head: Tools

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2004 Porsche Boxster, 2003 Porsche Boxster, 2002 Porsche Boxster, 2001 Porsche Boxster, and 2000 Porsche Boxster. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Special Tools (1 Of 2)
G03092338Courtesy of PORSCHE OF NORTH AMERICA, INC.
SPECIAL TOOLS (1 OF 2)

Item Designation Explanation
A(1) Shaft ($$ 20 x 450 mm) Art. No. 6024515
B(1) Aluminum supports (1 pair) Art. No. 6023620
C(1) Lever arm Art. No. 6023530
D(1) Joint with screw Art. No. 6024520
E(1) Magnetic disassembly head Art. No. 6024650
F(1) Assembly head 1b for valve keys Art. No. 6000102
G(1) Pressure piece 6e (3 ea.) Art. No. 6006015
H(1) Pad for valve discs (3 ea.) Art.-No. 6025665 (Items A to H)
I(1) Screws for aluminum supports (4 ea.) Commercially available, M6 x 40
(1) For explanation see Fig 1.
Fig 2: Identifying Special Tools (2 Of 2)
G03092339Courtesy of PORSCHE OF NORTH AMERICA, INC.
SPECIAL TOOLS (1 OF 2)

Item Designation Special tool Explanation
A(1) Extractor for valve stem seal 3364 VW special tool
B(1) Press-on tool for valve stem seal 3365 VW special tool
C(1) Pressure piece, for fitting the oil protection tubes 9605  
C1(1) Pressure piece, for fitting the oil protection tubes (engine installed) 9605/1  
D(1) Hand pressure piece 9604  
E(1) Tensioning screw for relieving the tensioning elements (VarioCam) 9632 Use tensioning screw 9632/1 as of engine number 65X19696.
(1) For explanation see Fig 2.