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Home >> Porsche >> 2003 >> 911 Carrera 4S, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 37 (Wiring) >> Repair Of Rear Wiring Harness >> Install Rear Wiring Harness

Install Rear Wiring Harness

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  1. Install repair wire in the wheel housing and route it to plug connection X 2/2.
  2. Join wires at the connection points using a crimp connector and crimping tool. Install preassembled contacts in plug connection X 2/2.
  3. Color coding of left and right hand sides of wires:
    • Wire 1 - br/gn
    • Wire 2 - br/bk
    • Wire 3 - br
    • Wire 4 - br/bl
    • Wire 5 - br/wt
    • br - brown
    • bk - black
    • bl - blue
    • wt - white
    • gn - green
  4. -Unlocking tool-  to unlock the old contacts in the plug connection.
    Fig 1: Identifying Unlocking Tool
    G03092880Courtesy of PORSCHE OF NORTH AMERICA, INC.
  5. Unlock the old contacts of the combination wire with the unlocking tool, and remove. Install new contacts of the repair wire in the same location.
  6. -Plug connection X 2/2-  (yellow).
    Fig 2: Identifying Plug Connection X 2/2
    G03092881Courtesy of PORSCHE OF NORTH AMERICA, INC.
  7. Combination wire, rear left:
    • Combination wire ABS and BVA in plug connection x 2/2 (yellow)
    • br/wt in pin 1 (ABS)
    • br/bl in pin 2 (ABS)
    • br/bk in pin 3 (BVA)
  8. Combination wire, rear right:
    • br/wt in pin 6 (ABS)
    • br/bl in pin 5 (ABS)
    • br/bk in pin 4 (BVA)
  9. The ground leads of the combination wires (brown) are the same on both right and left. Connection point No. 44 as shown in circuit diagram.
    • Strip 10 mm of insulation off the wires.
    • Push on heat-shrinking tube.
    • Using a crimp connector, join brown wire of combination wire to brown wire of rear-end wiring harness
    • Shrink heat-shrinking tube with a hot-air gun so that wires are watertight.
  10. Brake pad wear indicator wires of the combination wire (brown/green) are identical on the left and right sides. Connection point No. 43 as shown in circuit diagram.
    • Strip 10 mm of wire.
    • Push on heat-shrinking tube.
    • Using a crimp connector, join brown/green wire of combination wire to brown/green wire of rear-end wiring harness.
    • Shrink heat-shrinking tube with a hot-air gun so that wires are watertight.
  11. Wind commercially available PVC tape around wires.