LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2003 >> 911 Carrera 4S, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 37 (Wiring) >> Repair Of Main Wiring Harness >> Installing Main Wiring Harness

Installing Main Wiring Harness

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2004 Porsche Boxster, 2003 Porsche Boxster, 2002 Porsche Boxster, 2001 Porsche Boxster, and 2000 Porsche Boxster. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install repair wire in the wheel housing. Join wires as specified in the table using a crimp connector and crimping tool.
  2. Color coding of left and right hand sides of wires:
    • Wire 1 - br/gn
    • Wire 2 - br/bk
    • Wire 3 - br
    • Wire 4 - br/bl
    • Wire 5 - br/wt
    • br - brown
    • bk - black
    • bl - blue
    • wt - white
    • gn - green
  3. Cut wires to the correct length in the area of the disconnection point.
    WIRE LENGTH

    Combination wire Front-end wire
    Color Length [mm] Color Length [mm]
    br/bk 20 br/bk 100
    br/gn 40 br/gn 80
    br/wt 60 br/wt 60
    br/bl 80 br/bl 40
    br 100 br 20
  4. Exercise caution when stripping insulation from wiring. Other wires must not be damaged.
  5. Push on the supplied heat-shrinking tubes.
  6. Push the large heat-shrinking tube over all wires.
  7. Strip 10 mm of insulation off the wires.
  8. Join wires using crimp connector.
  9. Shrink shrink-fit hoses with a hot-air gun.
  10. It is essential that all wires are watertight.
  11. Wrap commercially available PVC tape all around the area of the connection points.