Leak test
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2004 Porsche Boxster, 2003 Porsche Boxster, 2002 Porsche Boxster, 2001 Porsche Boxster, and 2000 Porsche Boxster. However, it is still accessible from the selected car via links, so may be relevant.
- Remove tailpipe on the rear muffler. Unscrew an M8 pan-head screw (hexagon socket a/f 6) on the 2.7 I tailpipe -arrow-
in Fig 1
or an M8 hexagon-head bold on a 3.2 I tailpipe -arrow-
in Fig 2
and remove the tailpipe.
Boxster 2.7L tailpipe
Boxster 3.2L tailpipe
- Fit plug in exhaust pipe on the rear muffler. Insert the plug in the exhaust openings and twist the relevant lever clockwise or anti-clockwise to fit the diameter (rubber seals) until the exhaust openings are sealed airtight by repositioning the tensioning lever by 90°.
NOTE:
- Do not exceed the permitted pressure of 1 bar.
- Connect pressure gauge to a valve and subject exhaust system to 1 bar of excess pressure.
- Coat individual connectors on the exhaust system (e.g. manifold flanges, clamping sleeves) with test spray in order to show up any leaks. See Fig 5 . Repeat test procedure if necessary.
- Fit tailpipe again. Align tailpipe to the contour of the rear spoiler (gap dimensions).
Tightening torque: 23 Nm (17 ftlb.)