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Engine Maintenance: Checking POLYRIB Belt State

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NOTE:
  • The rear wall cover and the maintenance cover must be removed for maintenance operations on the belt drive.
  1. Remove maintenance cover. To do so, undo the 7 fastening screws and the 2 fastening nuts.
    Fig 1: Removing Maintenance Cover
    G03129546Courtesy of PORSCHE OF NORTH AMERICA, INC.
  2. Mark belt travel direction with a colored pen.
    WARNING: Risk of damage!
    Never remove Polyrib belt when warm. The belt would deform and could be damaged.
  3. Turn the tensioning roller -7-  on the socket wrench (wrench size 27 mm) clockwise and simultaneously remove the belt from the drive pulleys. See Fig 2 .
    Fig 2: Turning Tensioning Roller With Socket Wrench
    G03129547Courtesy of PORSCHE OF NORTH AMERICA, INC.
  4. Visually inspect the condition of the belt and replace it if necessary. Check belt pulley for damage.
  5. Install Polyrib (Serpentine) belt in the order shown.
    Fig 3: Identifying Polyrib (Serpentine) Belt Installation Sequence
    G03129548Courtesy of PORSCHE OF NORTH AMERICA, INC.
  6. Twist the tensioning roller -7-  clockwise and simultaneously place the belt on the idler pulley -8-.  . See Fig 3 Subsequently relieve the tensioning roller slowly.
    Fig 4: Twisting Tensioning Roller
    G03129549Courtesy of PORSCHE OF NORTH AMERICA, INC.
  7. Visually check whether the belt is correctly positioned on all wheels.