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In The Case Of Replacement

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Variant A: First version (spare parts not included) 

The 2 rubber bellows -1 and 2-  on the brake booster and on the body are no longer available for vehicles with bellows variant A (first version). See Fig 1 .

Fig 1: Identifying Brake Booster Rubber Bellows, Variant A (First Version)
G03103441Courtesy of PORSCHE OF NORTH AMERICA, INC.

For assembly work in this area, the 2 rubber bellows -1 and 2-  and the grommet (rubber groove ring) -3-  must be removed and the spare variant A1 must be installed in its place. See Fig 1 .

Variant A1: Spare version for A 

With this variant -A1-  , the new/current continuous bellows -B-  is used instead of the 2 rubber bellows. A seal -7.2-  is used together with an appropriate connection sleeve -7.1-  for connection to the firewall! See Fig 2 . In addition, the 2 brake pushrods (on the brake booster and of brake pedal) must also be replaced!

Fig 2: Identifying Brake Booster Rubber Bellows, Variant A1 (Spare Version For A)
G03103442Courtesy of PORSCHE OF NORTH AMERICA, INC.

The conversion is described in CONVERTING BRAKE BOOSTER (BELLOWS)  .

NOTE:
  • As a replacement part, the brake booster is delivered with the new/current continuous bellows -B-  . See Fig 3 .
  • In general, the following applies: The bellows -B-  must be installed. See Fig 3 .
Fig 3: Identifying Brake Booster Bellows, Replacement Part
G03103443Courtesy of PORSCHE OF NORTH AMERICA, INC.