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Home >> Porsche >> 2003 >> 911 Carrera 4S, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 15 (Brakes, Mechanical) >> Checking Perforated Rear Brake Discs (Wear Assessment) >> Visual Inspection For Cracks And Evaluating Cracks >> Evaluating The Cracks On The Grey Cast Iron Brake Discs

Evaluating The Cracks On The Grey Cast Iron Brake Discs

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  1. Corresponds to a disc exposed to above-average load. See Fig 1 .
    • Need not be taken out of the vehicle!
    Fig 1: Identifying Cracks On Grey Cast Iron Rear Brake Discs (1 Of 3)
    G03103403Courtesy of PORSCHE OF NORTH AMERICA, INC.
  2. In parts, perforation starter cracks are over 7 mm long. Conditions after shock braking 1,200 times (minimum desired: shock braking 200 times). See Fig 2 .
    Fig 2: Identifying Cracks On Grey Cast Iron Rear Brake Discs (2 Of 3)
    G03103404Courtesy of PORSCHE OF NORTH AMERICA, INC.
    • Brake disc can no longer be used!
  3. Brake disc with torn friction plate rim -arrow-  . See Fig 3 .
    Fig 3: Identifying Cracks On Grey Cast Iron Rear Brake Discs (3 Of 3)
    G03103405Courtesy of PORSCHE OF NORTH AMERICA, INC.
    • Brake disc can no longer be used!