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Home >> Porsche >> 2003 >> 911 Carrera 4S, Standard >> Repair and Diagnosis >> Electrical >> Body Electrical >> Wiring - 911 CARRERA (996) >> Repair of main wiring harness >> Installing main wiring harness

Installing main wiring harness

  1. Install repair wire in the wheel housing. Join wires as specified in the table using a crimp connector and crimping tool.
  2. Color coding of left and right hand sides of wires:
    • Wire 1 - br/gn
    • Wire 2 - br/bk
    • Wire 3 - br
    • Wire 4 - br/bl
    • Wire 5 - br/wt
    • br - brown
    • bk - black
    • bl - blue
    • wt - white
    • gn - green
  3. Cut wires to the correct length in the disconnection point area.
    COMBINATION AND FRONT END WIRE COLOR AND LENGTH

    Combination wire Front-end wire
    Colour Length [mm] Colour Length [mm]
    br/bk 20 br/bk 100
    br/gn 40 br/gn 80
    br/wt 60 br/wt 60
    br/bl 80 br/bl 40
    br 100 br 20
  4. Exercise caution when stripping insulation from wiring. Other wires must not be damaged.
  5. Push on the supplied heat-shrinking tubes.
  6. Push the large heat-shrinking tube over all wires.
  7. Strip 10 mm of insulation off the wires.
  8. Join wires using crimp connector.
  9. Shrink shrink-fit hoses with a hot-air gun.
  10. It is essential that all wires are watertight.
  11. Wrap commercially available PVC tape all around the area of the connection points.