LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2003 >> 911 Carrera 4S, Standard >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Body Front - 911 CARRERA (996) >> Replacing wheel housings and side members (sectional repair) >> Cutting out wheel housings and side members

Cutting out wheel housings and side members

Fig 1: Cutting Out Wheel Housings And Side Members
G03103025Courtesy of PORSCHE OF NORTH AMERICA, INC.
WARNING: During body repairs, the following safety instructions and the general information and quality instructions must be followed. Refer to SAFETY NOTES .
NOTE:
  • The accessories in the repair area should be removed, depending on the extent of the damage.
  • All straightening work on the body in this area must have been completed before the damaged parts are removed.
WHEEL HOUSINGS AND SIDE MEMBERS CUTTING PROCEDURE AND INSTRUCTIONS

No. Procedure Instructions
  Placing vehicle on the alignment bench Place the vehicle with the units mounted at the rear onto the set of straightening attachments and fasten it in position.
  Closing panel and front floor panel already cut out Refer to REPLACING CLOSING PANEL 
  Front wall already cut out Refer to REPLACING FRONT WALL 
1 Removing the wheel housings Cut off the damaged areas of the wheel housings -B--Y = 580 mm- 
2 Cutting off inner side member
NOTE: -arrow-F--Y--580 mm- 
Do not cut through the inner reinforcements -arrow-F--Y--580 mm- 
3 Cutting off outer side members and shortening to the offset to the wheel housings Do not cut through the inner reinforcements -arrow--Y = 580 mm-dimension X = 50 mm-