Removing front inner side member
WARNING:
During body repairs, the following safety instructions and general information and quality instructions must be followed.
- Refer to SAFETY INSTRUCTIONS FOR RAISING VEHICLES .
- Refer to SAFETY INSTRUCTIONS FOR WELDING .
- Refer to SAFETY INSTRUCTIONS FOR STICKING .
- Refer to SAFETY INSTRUCTIONS FOR INSTALLATION WORK .
- Refer to SAFETY INSTRUCTIONS FOR CORROSION PROTECTION .
- Refer to GENERAL INFORMATION AND QUALITY NOTES .
NOTE:
All straightening work on the body in this area must have been completed before the damaged parts are removed.
FRONT INNER SIDE MEMBER REMOVAL PROCEDURE AND INSTRUCTIONS
| No. | Procedure | Instructions |
|---|---|---|
| Remove accessories in the repair area according to the scope of damage existing on the vehicle. | ||
| Refit alignment bench with the basic straightening attachments according to the structural J plans included with the straightening attachments. | ||
| Position vehicle on alignment bench, align according to the control bores and firmly tighten with the straightening attachment. Additionally fasten alignment bench to the bottom seam of the vehicle with the side clamping claws. | ||
| Cover all accessories remaining in the vehicle and the neighbouring areas with fire-proof covers. | ||
| Reshape connection area of the sheetmetal parts to be replaced. | ||
| Expose welding areas | Remove underbody coating and paint layers, etc. from the welding areas of the body with the hot-air gun or rotary brush. | |
| Replacing closing panel | Refer to REPLACING CLOSING PANEL | |
| Replacing wheel housing | Refer to REPLACING WHEEL HOUSING | |
| Replacing front wall | Refer to REPLACING FRONT WALL | |
| 1 | Disconnecting web plate | Cut through the shielding gas weld -A- |
| 2 | Separating inner side member | Separate the spot-welded joints -B, C-, -G- |
| 3 | Separating lower side member | Cut through the shielding gas weld -E, F- |