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Home >> Porsche >> 2002 >> 911 Turbo, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 40 (Front Wheel Suspension, Drive Shafts - 911 CARRERA (996)) >> Removing and installing front drive shaft >> Removal

Removing and installing front drive shaft: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Remove front wheel and underside panel.
  2. Undo the pan-head screws of the drive shaft on the transmission flange.
    NOTE:
    • The CV joint can come apart if the dust bellows holder -arrow- is removed or damaged. The joint must therefore be secured against falling apart during removal, installation and transport with 8 mm screws + nuts (2 ea.)!
    Fig 1: Identifying Dust Bellows Holder
    G03105665Courtesy of PORSCHE OF NORTH AMERICA, INC.
  3. Disengage air guide on control arm.
  4. Loosen stabilizer mount at stabilizer (counter with open-ended wrench).
  5. Undo track rod and control arm on wheel carrier. When loosening the fastening nuts, counter with special tool 9546 (Torx screwdriver)! Press ball joint off control arm -1-  with press-out tool 9560 -C-  and ball joint off track rod -2-  using a commercially available track rod extractor. See Fig 2 .
    Fig 2: Pressing Ball Joint Off Control Arm With Press-Out Tool 9560
    G03105666Courtesy of PORSCHE OF NORTH AMERICA, INC.
    • To prevent damage to the rubber sleeves of the ball joints, coat the rubber sleeves and the extractors in this area with tyre mounting paste!
  6. Push protective tube (shop-made) onto the drive shaft (profile shaft).
  7. Swivel (pull) spring strut outwards without using excess force and extend drive shaft.
    • Since the drive shaft can be moved in the wheel hub toothing only with great use of force, undo the drive shaft using a copper mandrel (driving mandrel)! For unfavorable tolerances, the drive shaft must be pressed out of the wheel hub toothing using a suitable wheel hub extractor!
    • Do not damage the boots of the ball joints. Push a transport protective cap onto the joint if necessary.