LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2000 >> Boxster Base, Standard >> Repair and Diagnosis >> Collision >> Body Panels >> Body Front >> Replacing wheel housings and side members (sectional repair) >> Cutting out wheel housings and side members

Cutting out wheel housings and side members

Fig 1: Cutting Out Wheel Housings And Side Members Components
G03129664Courtesy of PORSCHE OF NORTH AMERICA, INC.
WARNING: During body repairs, the following safety instructions and the general information and quality instructions must be followed. Refer to SAFETY INSTRUCTIONS .
NOTE:
  • The accessories in the repair area should be removed, depending on the extent of the damage.
  • All straightening work on the body in this area must have been completed before the damaged parts are removed.
WHEEL HOUSINGS AND SIDE MEMBERS REFERENCE

No. Procedure Instructions
  Placing vehicle on the alignment bench Place the vehicle with the units mounted at the rear onto the set of straightening attachments and fasten it in position.
  Closing panel and front floor panel already cut out See REPLACING CLOSING PANEL 
  Front wall already cut out See REPLACING CLOSING PANEL 
1 Removing the wheel housings Remove the damaged sections of the wheel housings -B-Y = 580 mm-  . See Fig 1 .
2 Cutting off inner side member Note: -arrow-F-Y-580 mm-  . See Fig 1 .
Do not cut through the inner reinforcements -arrow-F-Y-580 mm-  . See Fig 1 .
3 Cutting off outer side members and shortening to the offset to the wheel housings Do not cut through the inner reinforcements -arrow-Y = 580 mm-dimension X = 50 mm-  . See Fig 1 .