Checking Cylinders No. 1-4
- Turn crankshaft in direction of rotation to cylinder No. 1 TDC. Both distributor rotors face to the left.
- Marks on camshaft sprockets and flanges must also be aligned in proper position. Check cast index marks on camshafts. Both marks must face the exhaust side.
- Install Dial Gauge Holder (VW 387) with dial gauge on the cylinder head. Set dial gauge with a .20" (5 mm) preload to "0" on the hydraulic lifter of cylinder No. 1 intake valve. See Fig 1.
- Turn crankshaft in direction of rotation past TDC for No. 1 cylinder, while observing the dial gauge. Continue turning until a value of .063" (1.6 mm) lift is reached. The 20 degree ATDC (cylinder No. 6) mark must also now be lined up with the pointer on drive belt cover.
- If the alignment of pointer and 20 degree mark is not correct, install 3 additional bolts (5 mm x 15 mm) into camshaft sprocket to prevent camshaft and sprocket from turning while loosening camshaft bolts.
- Turn crankshaft in direction of rotation until dial gauge reads .063" (1.6 mm) lift. Loosen camshaft bolts, while holding camshaft. Remove the 3 additional bolts. Turn crankshaft to 20 degree ATDC (cylinder No. 6).
- Install the 3 additional bolts and tighten the 10 mm bolt to 47 ft. lbs. (65 N.m). Remove additional helping bolts and re-check timing.