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1ST Gear One-Way Clutch: Reassembly

  1. Install lower snap ring in groove of outer race. Heat outer race to 300-375°F (150-190°C). Place roller cage into race using 2 pair of pliers.
    CAUTION: Heat from outer race will transfer quickly to roller cage, causing cage to stick inside race. If cage is not correctly positioned against lower snap ring and inside race, do not attempt to press it into position after cage has stuck. Carefully knock cage out of outer race and repeat procedure again after race has cooled down.
  2. Ensure short sides of retaining lugs on cage are positioned correctly against shoulders in outer ring. See Fig 2 . If necessary, turn cage slightly, immediately after installation. Install upper snap ring, rollers, and springs.
Fig 1: Exploded View Of One-Way Clutch
G96E15051Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 2: Installing Cage Into Outer Race
G96D15050Courtesy of VOLKSWAGEN UNITED STATES, INC.
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