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Home >> Pontiac >> 2009 >> Vibe Base, 2.4 0, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 6 (Engine Mechanical - 1.8L (Lay)) >> Repair Instructions - On Vehicle >> Oil Pump Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different variant/trim than selected.
    Fig 1: Identifying Oil Pump & Bolts
    GM2014257Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER CAUTION .
  1. Install the oil pump with the 3 bolts.

    Tighten:  Tighten to 21 N.m (16 lb ft).

  2. Remove any old packing material and be careful not to drop any oil on the contact surfaces of the cylinder block and oil pan.
    3. Fig 2: View Of Oil Pump Contact Surfaces
    GM2014276Courtesy of GENERAL MOTORS CORP.
    IMPORTANT:
    • Remove any oil from the contact surfaces.
    • Install the oil pan within 3 minutes after applying seal packing.
    • Do not start the engine for at least 2 hours after installing the oil pan.
  3. Apply a continuous bead of seal packing, Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent, (Diameter 4.0 mm (0.157 in).
    4. Fig 3: Identifying No. 2 Oil Pan Bolt Loosening/Tightening Sequence
    GM2014254Courtesy of GENERAL MOTORS CORP.
  4. Install the No. 2 oil pan with the 10 bolts and 2 nuts.

    Tighten:  Tighten to 10 N.m (7 lb ft).

  5. Install the No. 1 crankshaft position sensor plate.
    6. Fig 4: Identifying Crankshaft Key
    GM2014278Courtesy of GENERAL MOTORS CORP.
  6. Set the crankshaft key.
  7. Turn the drive shaft so that the cutout faces right horizontal position.
    8. Fig 5: View Of Aligning Link Marks With Timing Marks Of Each Gear
    GM2014280Courtesy of GENERAL MOTORS CORP.
  8. Align the yellow mark links with the timing marks of each gear.
  9. Install the sprockets onto the crankshaft and oil pump shaft with the chain on the gears.

    Continuous Line Area

    • Seal Packing Diameter - 3.0 mm (0.118 in)
    • Application Position form Inside Seal Line - 2.5 mm (0.098 in)
    • Seal Packing - Three Bond 1207B or equivalent

    Dashed Line Area

    • Seal Packing Diameter - 4.0 mm (0.156 in)
    • Application Position form Inside Seal Line - 3.0 mm (0.118 in)
    • Seal Packing - Three Bond 1207B or equivalent
  10. Hand tighten the oil pump drive shaft sprocket with the nut.
    11. Fig 6: View Of Chain Tensioner Plate, Spring & Bolt
    GM2014248Courtesy of GENERAL MOTORS CORP.
  11. Insert the damper spring into the adjusting hole, and then install the chain tensioner plate with the bolt.

    Tighten:  Tighten to 10 N.m (7 lb ft).

    12. Fig 7: Aligning Crankshaft Sprocket
    GM2014242Courtesy of GENERAL MOTORS CORP.
  12. Align the adjusting hole of the oil pump drive shaft sprocket with the groove of the oil pump.
    13. Fig 8: Identifying Adjusting Hole
    GM2014246Courtesy of GENERAL MOTORS CORP.
  13. Insert a pin punch (3 mm) into the adjusting hole of the oil pump drive shaft gear to lock the gear in position, and then tighten the nut.

    Tighten:  Tighten to 28 N.m (21 lb ft).

  14. Install the No. 1 chain vibration damper.
    15. Fig 9: Identifying Chain Vibration Damper
    GM2014237Courtesy of GENERAL MOTORS CORP.
  15. Install the No. 2 chain vibration damper with the 2 bolts.

    Tighten:  Tighten to 10 N.m (7 lb ft).

  16. Install the chain sub-assembly.
  17. Install the chain tensioner slipper.
    18. Fig 10: Tapping In Replacement Oil Seal
    GM2014283Courtesy of GENERAL MOTORS CORP.
    NOTE: Keep the lip free from foreign matter. Do not tap the oil seal at an angle.
  18. Using SST  , tap in a new oil seal until its surface is flush with the timing chain cover sub-assembly edge.
  19. Apply MP grease to the lip of the oil seal.
  20. Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the timing chain cover sub-assembly, cylinder head, and cylinder block.
    21. Fig 11: Locating O-Rings
    GM2014229Courtesy of GENERAL MOTORS CORP.
  21. Install the 3 new O-rings.
  22. Apply Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent.
    23. Fig 12: View Of Chain Cover Contact Surfaces
    GM2014284Courtesy of GENERAL MOTORS CORP.
    IMPORTANT:
    • Remove any oil from the contact surfaces.
    • Install the chain cover within 3 minutes after applying seal packing.
    • Do not start the engine for at least 2 hours after installing the timing chain cover sub-assembly.
  23. Apply seal packing to the timing chain cover subassembly in a continuous line.

    Specification:  Seal diameter: 5.0 mm (0.196 in).

    24. Fig 13: Identifying Sealant Area For Timing Chain Cover
    GM2014286Courtesy of GENERAL MOTORS CORP.
    IMPORTANT:
    • When the contact surfaces are wet, wipe them with oil-free cloth before applying seal packing.
    • Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
    • Do not start the engine for at least 2 hours after installing.
  24. Hand install the timing chain cover subassembly with the 19 bolts.
    25. Fig 14: Identifying Water Pump Gasket
    GM2014290Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Remove any oil from the contact surfaces.
  25. Install a new gasket.
    26. Fig 15: Identifying Water Pump Bolts
    GM2014292Courtesy of GENERAL MOTORS CORP.
  26. Install the water pump with the 3 bolts.

    Tighten:  Tighten to 24 N.m (18 lb ft).

    27. Fig 16: Identifying Mounting Bracket & Bolts
    GM2014294Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Do not start the engine for at least 2 hours after installation.
  27. Install the mounting bracket within 10 minutes after installing the timing chain cover sub-assembly.
  28. Hand tighten the engine mounting bracket with the 3 bolts.
    29. Fig 17: Identifying 2 New O-Rings
    GM2014296Courtesy of GENERAL MOTORS CORP.
  29. Install 2 new O-rings.
    30. Fig 18: Identifying Oil Filter Bracket Bolts
    GM2014298Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Do not start the engine for at least 2 hours after installation.
  30. Install the oil filter bracket within 10 minutes after installing the chain cover.
  31. Temporarily tighten the oil filter bracket with the 4 bolts.
  32. Apply Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent to the threads of the bolt E.
    33. Fig 19: Identifying Front Cover Bolt Tightening Sequence
    GM2014301Courtesy of GENERAL MOTORS CORP.
    IMPORTANT:
    • When the contact surfaces are wet, wipe them with oil-free cloth before applying seal packing.
    • Do not start the engine for at least 2 hours after installing
  33. Install the chain cover within 3 minutes and tighten the bolts within 15 minutes after applying the seal packing.
  34. Fully tighten the timing chain cover sub-assembly with the 26 bolts.

    Tighten: 

    • Tighten the bolts A and E to 26 N.m (19 lb ft).
    • Tighten the bolts B and C to 51 N.m (37 lb ft).
    • Tighten the bolt D to 10 N.m (7 lb ft).

  35. Install the crankshaft pulley.
  36. Install the No. 1 chain tensioner assembly.
  37. Install the cylinder head cover sub-assembly.
  38. Install the radio setting condenser.
  39. Install the thermostat.
  40. Install the inlet water.
  41. Install the inlet water hose.
  42. Install the water by-pass hose.
  43. Install the No. 1 water by-pass pipe.
  44. Install the No. 3 water by-pass hose.
  45. Install the ventilation hose.
  46. Inspect the exhaust manifold.
  47. Install the exhaust manifold.
  48. Install the manifold stay.
  49. Install the No. 1 exhaust manifold heat insulator.
  50. Install the oil level dipstick sub-assembly.
  51. Install the ignition coil assembly.
  52. Install the fuel injector assembly.
  53. Install the No. 1 delivery pipe spacer.
  54. Install the fuel delivery pipe sub-assembly.
  55. Install the fuel tube sub-assembly.
  56. Install the intake manifold.
  57. Remove the engine stand.
  58. Install the engine assembly with transaxle.
Area Seal Packing Diameter Application Position from Inside Seal Line Seal Packing
Continuous Line Area 0.118 in. (3.0 mm) 0.098 in. (2.5 mm) Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
Dashed Line Area 0.156 in. (4.0 mm) 0.118 in. (3.0 mm) Toyota Genuine Seal Packing Black 1282B, Three Bond 1282B or equivalent
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