Piston, Connecting Rod, and Bearing Removal
WARNING: This page is about a different variant/trim than selected.
- Remove the 6 bolts and 2 nuts.
- Remove the ventilation case by prying between the 1 ventilation case and cylinder block with a screwdriver as shown in the illustration.
- Using a ridge reamer, remove all the carbon from the top of the cylinder.
- Check that the matchmarks on the connecting rod and cap are aligned to ensure correct reassembly.
- Using SST, uniformly loosen the 2 bolts.
- Using the 2 removed connecting rod cap bolts, remove the connecting rod cap and lower bearing by wiggling the connecting rod cap right and left.
- Push the piston, connecting rod assembly and upper bearing through the top of the cylinder block.
- Remove the connecting rod bearings.
NOTE:
Tape the screwdriver tip before use.
NOTE:
The matchmarks on the connecting rods and caps are provided to ensure correct reassembly.
NOTE:
Keep the lower bearing inserted in the connecting rod cap.
NOTE:
Keep the bearing, connecting rod and cap as a set and arrange the piston and connecting rod assemblies in the correct order.