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Home >> Pontiac >> 2009 >> Vibe Base, 2.4 0, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 6 (Engine Mechanical - 1.8L (Lay)) >> Repair Instructions - Off Vehicle >> Intake Manifold Installation

Intake Manifold Installation

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    Fig 1: Identifying Intake Manifold
    GM2017007Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  1. Install the radio setting condenser with the bolt and tighten to 10 N.m (7 lb ft).
  2. Install the thermostat.
  3. Install the inlet water.
    4. Fig 2: Identifying Water Inlet Hose & Clamps
    GM2017005Courtesy of GENERAL MOTORS CORP.
  4. Install the inlet water hose with the 2 clamps.
  5. Install the water by-pass hose with the clamp.
    6. Fig 3: View Of No. 1 Water By-Pass Pipe
    GM2017002Courtesy of GENERAL MOTORS CORP.
  6. Install the No. 1 water by-pass pipe with the 2 bolts and tighten to 21 N.m (16 lb ft).
    7. Fig 4: Identifying By-Pass Hose & Water Inlet Housing
    GM2017001Courtesy of GENERAL MOTORS CORP.
  7. Connect the No. 3 water by-pass hose to the inlet water housing.
  8. Install the ventilation hose.
  9. Install the 4 ignition coils with the 4 bolts and tighten to 10 N.m (7 lb ft).
  10. Install the fuel injector assembly.
  11. Install the No. 1 delivery pipe spacer.
  12. Install the fuel delivery pipe sub-assembly.
  13. Connect the fuel tube sub-assembly.
  14. Install a new gasket to the intake manifold.
    15. Fig 5: Identifying Intake Manifold, Intake Manifold Stay, Bolts & Nuts
    GM2016992Courtesy of GENERAL MOTORS CORP.
  15. Install the intake manifold and intake manifold stay with the 4 bolts and 2 nuts and tighten to 28 N.m (21 lb ft).
    16. Fig 6: Identifying Water By-Pass Hoses
    GM2016990Courtesy of GENERAL MOTORS CORP.
  16. Connect the 2 water by-pass hoses.
  17. Connect the ventilation hose to the intake manifold.
  18. Install the air tube with the 2 bolts and tighten to 10 N.m (7 lb ft).
  19. Install the wire harness bracket and tighten to 10 N.m (7 lb ft).
  20. Install the bolt and fan belt adjusting bar and tighten to 19 N.m (14 lb ft).
  21. Install the engine hanger.
  22. Remove the engine stand.
  23. Attach the engine to the sling device with the chain block.
  24. Remove the engine from the engine stand.
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