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Home >> Pontiac >> 2009 >> Vibe Base, 2.4 0, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Automatic Transmission - MVB 4 Speed) >> Repair Instructions - On Vehicle >> Transmission Replacement >> Installation Procedure

Installation Procedure

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  1. Inspect the torque converter clutch assembly.
  2. Install the torque converter clutch assembly.
    3. Fig 1: Measuring Dimension A Between Transaxle Fitting Part Of Engine And Converter Fitting Part Of Drive Plate
    GM2012115Courtesy of GENERAL MOTORS CORP.
  3. Using vernier calipers, measure dimension A between the transaxle fitting part of the engine and the converter fitting part of the drive plate.
    4. Fig 2: Putting A Matchmark On Housing
    GM2012118Courtesy of GENERAL MOTORS CORP.
  4. Set the key (1) at the top of the front oil pump drive gear and put a matchmark on the housing.
    5. Fig 3: Putting A Matchmark On Torque Converter So That Its Groove Is Clearly Indicated
    GM2012120Courtesy of GENERAL MOTORS CORP.
  5. Put a matchmark on the torque converter so that its groove is clearly indicated.
    6. Fig 4: Aligning Matchmarks On Case & On Converter
    GM2012121Courtesy of GENERAL MOTORS CORP.
  6. Align the matchmark (1) on the case with the one on the converter and fit the spline of the input shaft to the spline of the turbine runner.
    7. Fig 5: Rotating Converter
    GM2012122Courtesy of GENERAL MOTORS CORP.
    NOTE: Rotate the converter approximately 180 degrees.
  7. Rotating the converter, fit the spline of the stator shaft with that of the stator.
    8. Fig 6: Aligning Marks On Case & On Converter
    GM2012123Courtesy of GENERAL MOTORS CORP.
    NOTE: Do not apply excessive force to the converter when rotating it.
  8. Rotating the converter, align the mark (1) on the case with the one on the converter and fit the key of the oil pump drive gear into the keyway of the converter.
    9. Fig 7: Measuring Dimension B
    GM2012124Courtesy of GENERAL MOTORS CORP.
  9. Using vernier calipers and a straightedge, measure dimension B and check that dimension B is greater than dimension A.

    Standard: A + 1 mm (0.04 in) or more.

    Subtract the thickness of the straightedge from the measured value to gain dimension B.

    10. Fig 8: Locating Speedometer Driven Hole Cover Sub-Assembly Bolt
    GM2012114Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  10. Install the speedometer driven hole cover sub-assembly to the automatic transaxle with the bolt (1) and tighten to 5.5 N.m (49 lb in).
    11. Fig 9: Identifying No. 1 Transmission Control Cable Bracket Bolts
    GM2012113Courtesy of GENERAL MOTORS CORP.
  11. Install the No. 1 transmission control cable bracket to the automatic transaxle with the 2 bolts (1) and tighten to 12 N.m (9 lb ft).
    12. Fig 10: Locating Rear Engine Mounting Bracket Bolts
    GM2012112Courtesy of GENERAL MOTORS CORP.
  12. Install the rear engine mounting bracket to the automatic transaxle with the 3 bolts (1) and tighten to 45 N.m (33 lb ft).
    13. Fig 11: Locating Front Engine Mounting Bracket Bolts
    GM2012110Courtesy of GENERAL MOTORS CORP.
  13. Install the front engine mounting bracket to the automatic transaxle with the 4 bolts (1) and tighten to 65 N.m (45 lb ft).
    14. Fig 12: Identifying Engine Mounting Bracket LH Bolts
    GM2012108Courtesy of GENERAL MOTORS CORP.
  14. Install the engine mounting bracket LH to the automatic transaxle with the 3 bolts (1) and tighten to 52 N.m (38 lb ft).
    15. Fig 13: Locating Automatic Transaxle Bolts
    GM2012107Courtesy of GENERAL MOTORS CORP.
    NOTE: Confirm that the 2 knock pins on the transaxle are aligned with the engine block before installing the transaxle.
  15. Install the automatic transaxle to the engine with the 7 bolts (1) and tighten to 30 N.m (22 lb ft).
  16. Install the engine mounting insulator LH.
  17. Install the starter assembly.
  18. Apply ATF to a new O-ring and install it to the transmission oil filler tube sub-assembly.
    19. Fig 14: Identifying Transmission Oil Level Gage Sub-Assembly
    GM2012105Courtesy of GENERAL MOTORS CORP.
  19. Install the transmission oil filler tube sub-assembly to the automatic transaxle with the bolt (1) and tighten to 12 N.m (9 lb ft).
  20. Install the transmission oil level gage sub-assembly to the transmission oil filler tube sub-assembly.
    21. Fig 15: Locating Hose Clamps, & Oil Cooler Bolt
    GM2012103Courtesy of GENERAL MOTORS CORP.
  21. Connect the 2 oil cooler hoses to the 2 unions with the 2 hose clamps.
  22. Install the oil cooler tube to the automatic transaxle with the bolt (3) and tighten to 12 N.m (9 lb ft).
  23. Apply a few drops of adhesive to 2 threads on the tip of the 6 torque converter clutch setting bolts.

    Apply Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.

    24. Fig 16: View Of Drive Plate & Torque Converter Clutch Setting Bolt
    GM2012101Courtesy of GENERAL MOTORS CORP.
    NOTE: First install the different colored bolt and then install the remaining 5 bolts.
  24. Install the 6 torque converter clutch setting bolts while holding the crankshaft pulley bolt with a wrench. Tighten the bolts to 28N.m (21 lb ft).
    25. Fig 17: View Of Flywheel Housing Under Cover
    GM2012100Courtesy of GENERAL MOTORS CORP.
  25. Install the flywheel housing under cover to the automatic transaxle.
  26. Install the front suspension crossmember. Refer to Front Suspension Crossmember Replacement (All Wheel Drive) or Front Suspension Crossmember Replacement (Two Wheel Drive) .
    27. Fig 18: Locating Speed Sensor Connector And Wire Harness Clamp
    GM2012093Courtesy of GENERAL MOTORS CORP.
  27. Install the transmission control cable support to the automatic transaxle with the bolt (1) and tighten to 12 N.m (9 lb ft).
  28. Connect the clamp onto the transmission control cable support and connect the speed sensor connector to the speed sensor.
    29. Fig 19: Identifying Transmission Wire Connector, Park/Neutral Position Switch Connector & Wire Harness Clamps
    GM2012096Courtesy of GENERAL MOTORS CORP.
  29. Connect the transmission wire connector, park/neutral position switch connector (2) and 2 wire harness clamps.
  30. Install the transmission control cable assembly.
    31. Fig 20: View Of Breather Hose
    GM2012097Courtesy of GENERAL MOTORS CORP.
  31. Install the breather hose (1).
  32. Install the wire harness.
  33. Install the battery tray.
  34. Install the battery.
  35. Install the air cleaner case.
  36. Install the outer cowl top panel.
  37. Install the air inlet panel. Refer to Air Inlet Grille Panel Replacement .
  38. Connect the cable to negative battery terminal.
    39. Fig 21: View Of Hood Sub-Assembly Bolts
    GM2010438Courtesy of GENERAL MOTORS CORP.
  39. Install the hood assembly with the 4 bolts (1) and tighten to 13 N.m (10 lb ft).
    40. Fig 22: Identifying Washer Hose Clamps & Washer Hose
    GM2010436Courtesy of GENERAL MOTORS CORP.
  40. Install the washer hose (2) and 2 washer hose clamps (1).
  41. Inspect the hood sub-assembly.
  42. Adjust the hood sub-assembly.
  43. Install the front wheels.
    44. NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
  44. Connect the cable to the negative battery terminal.
  45. Add the automatic transaxle fluid.
  46. Inspect the transaxle fluid level.
  47. Inspect for exhaust gas leak.
  48. Adjust the shift lever position.
  49. Inspect the shift lever position.
  50. Install the engine under covers.
  51. Inspect and adjust the front wheel alignment.
  52. Install the No. 2 cylinder head cover.
  53. Check the ABS speed sensor signal.
    54. NOTE: Perform the reset memory (at initialization) when replacing the automatic transaxle assembly.
  54. Reset the memory.
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