LEMON Manuals: Even more car manuals for everyone
Home >> Pontiac >> 2009 >> Vibe Base, 2.4 0, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 36 (Disc Brake System) >> Repair Instructions >> Front Brake Caliper Replacement (JL9)

Front Brake Caliper Replacement (JL9)

WARNING: This page is about a different car, the 2009 Cadillac DTS. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Replacing Front Brake Caliper
GM1657709Courtesy of GENERAL MOTORS CORP.
Callout Component Name
WARNING: Refer to Brake Dust Warning .
WARNING: Refer to Brake Fluid Irritant Warning .

Preliminary Procedures

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Remove the tire and wheel. Refer to Tire and Wheel Removal and Installation .
1 Brake Hose Fitting Bolt
CAUTION: Refer to Fastener Caution .

Tighten:  40 N.m (300 lb ft)

2 Brake Hose Fitting Gasket (Qty: 2)

Procedure

  1. Discard the brake hose fitting gaskets.
  2. Install new brake hose fitting gaskets.
3 Brake Hose

Procedure

  1. Cap or plug the brake hose fitting to prevent brake fluid leakage and contamination.
  2. Relocate the brake hose to the side. Secure the brake hose with the fitting facing UP at the highest point without damaging the brake hose.
4 Guide Pin Bolt (Qty: 2)
Procedure: 
Install an open end wrench to hold the caliper guide pin in line with the brake caliper while removing or installing the caliper guide pin bolt. Do not allow the wrench to contact the brake caliper.

Tighten:  36 N.m (27 lb ft)

5 Brake Caliper

Procedure

  1. Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding (Pressure) or Hydraulic Brake System Bleeding (Manual) .
  2. With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
  3. Slowly release the brake pedal.
  4. Wait 15 seconds, then repeat steps 2-3 until a firm brake pedal is obtained. This will properly seat the brake caliper pistons and brake pads.
  5. Fill the master cylinder reservoir to the proper level. Refer to Master Cylinder Reservoir Filling .
  6. Burnish the pads and rotors. Refer to Brake Pad and Rotor Burnishing .